🧠 CATEGORY — LINE KNOWLEDGE
you need to find the station where the 8 thermal pads are installed. Where are you going?
BS145.
You pick up a part and notice something doesn’t look right.
What’s your first move?
Stop and inspect/verify it before installing it.
You need to find the station responsible for the B red busbars. Where are you going?
125L / 125R.
You’re halfway through an installation and accidentally damage a part. What’s your next move?
Stop and notify Leadership.
You notice a connection was never properly inserted.
What Is this defect called?
Missed connection.
If you’re at Station 160L and someone says the front HV needs to be pre-tightened there, is that correct?
No.
rue or False: Working faster is always better if you are meeting production numbers.
False. Safety and quality still come first.
You need to find where the ICCU is pre-tightened. Where are you going?
130L.
You finish your work but aren’t sure whether a connection is properly seated.
Do you send it forward?
No. Stop and Notify Team Lead or Supervisor.
Why is catching an issue at your station better than allowing the unit to move to the next station?
It prevents the problem from moving further down the line and gives it a chance to be corrected immediately.
If you are checking the B busbar installation, what color should you associate with the B busbar?
Red.
True or False:
If you damage a part during installation but the damage looks minor, you can keep going.
False.
Stop and get a Team Lead
You need to find where the 8 A busbars are installed. Where are you going?
160L / 160R.
A coworker tells you, “Just do it the way I showed you; don’t worry about the SWI.” What should you do?
Follow the approved process/SWI and ask the Team Lead if you’re unsure.
Someone is working extremely fast but repeatedly having quality issues.
What should they focus on before trying to increase their speed?
Correct process and quality first;
speed should come after they can consistently perform the job correctly.
What is the A/B busbar installation sequence you need to remember?
A blue → B red → A blue.
True or False:
Quality is only the responsibility of the Quality Department.
False.
Everyone working on the line is responsible for catching quality issues.
You need to find where the reinforcement bolts prepared at Station 100 are tightened. Where are you going?
130L / 130R.
You notice a repeated issue happening at your station. What should you do instead of simply fixing each unit and ignoring the pattern?
Bring the issue to the Team Lead so the cause can be identified and addressed. has context menu