CAPPER pt.2
EQUIPMENT RELIABILITY
PROCESS & PROCEDURES pt.2
MISCELLANEOUS pt.2
SAFETY pt.2
100
This sensor was removed during Winter Shutdown 2011?...
Rubber Stopper Sensor
100
What are the "Three V's of Communication"?...
Verbal, Vocal & Visual.
100
What is the maximum out of chillroom time?...
168 hours
100
What is the name of the Trayloader patterns?...
Honeycomb/nests
100
Intended to maximize productivity by reducing operator fatigue and discomfort; e.g., daily stretches, floor mats, adjustable sort booths...
Ergonomics
200
What causes a dimpled stopper?...
Plunger pressure too high
200
What are the percentages for the "Three V's of Communication"?...
Verbal- 7%, Vocal- 38%, Visual- 55%
200
The process of ensuring correct data after an operator...
Second Person Verification
200
(BOTTLEWASH)- When is the vial cycle report printed?... *BONUS 100pts.* Name this operator (C-Shift) "Oh Lord!"...
At the end of an order *BONUS* Andy Haskins
200
Never block or place items in front of _______, _______, _______ ....
Fire extinguishers, eye washers/showers, or emergency exits.
300
How many E-stops (buttons only), are located on the capper?... *BONUS 100pts* Name this operator (B-Shift) "C'mon man, do the right thing!"
2 *BONUS* Mike Glover
300
Surface finish is important to reduce ________?...
Friction.
300
How long does it take to complete a Last Transfer on a VL7510?...
There is no Last Transfer on a VL7510
300
(CAPPER)- At the beginning of an order, how many vials must be inspected for the first visual?...
40
300
(P.I.T. Safety)- What all should an operator inspect before operating a walkie stacker?...
Brakes, horn, safety light (if applicable), steering, tires & oli leaks
400
How many consecutive Plunger Rotation errors can occur before the Capper stops & alarms?...
3
400
Inner Race, Outer Race, & Cage are components of a _______?...
Bearing.
400
This process determines if D.C. Filling is equipped to make medicine...
Media Fill
400
(CAPPER)- What are the Plunger Rotation parameters?...
8-12 revolutions
400
(SAFE START)- Decode C.E.R.T. *BONUS 100pts* if you can name 1 C.E.R.T.
Critical Error Reduction Technique
500
Name all of the Capper sensors (There are 6, excluding Vibratory Bowl & Cap Track sensors)...
1. Infeed Scroll Overload sensor 2. Vial Detection sensor 3. Deformed Cap sensor 4. Plunger Rotation sensor 5. Cap Detection sensor 6. Reject sensor
500
This tool determines "run-out & eccentricity"...
Dial Indicator
500
After closing out an HI0310 pallet, the operator must enter this into Paletti?...
Paletti is not needed at this time, HI0310 pallets must first be staged in the NPH Room
500
(BOTTLEWASH)- How long can bottles remain in the Heating Zone before becoming unusable?...
18 hours
500
Name the 4 Safe Start States...
1.Rushing 2. Fatigue 3.Complacency 4. Frustration
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