5S
How many Prohibited Matters are there?
5 (Five)
What is important when producing trucks?
Follow the work standards and ship the truck only after ensuring proper quality.
What did Isuzu produce in the past besides trucks?
Passenger cars
Isuzu delivers many kinds of products
to meet customers’ various needs. What are they?
Light Duty, Medium Duty and Heavy Duty
What type of brake system does the F-Series use?
Air brake system
What are the 4M's?
Man, Machine, Material and Method
How many Actions to Ensure Safety are there?
10
Who is responsible for building quality into the product?
Everyone involved in making the product
When was Isuzu Motors Limited founded?
1937
What plant is Isuzu's mother plant?
Fujisawa
What was a popular Isuzu product that everyone drove in the 90's?
A- Trooper
B- Amigo
C- Rodeo
C- Rodeo
State the 5S's in order.
Sort
Set in order
Shine
Standardize
Sustain
What is the purpose of Radio Taiso?
To get our bodies prepared for the workday.
During bolt tightening, the tool stopped rotating, but the bolt/nut is not fully seated against the part. What should you do?
A- Leave it as is
B- Force-tighten it until it is fully seated.
C- Replace the bolt and nut with new ones and tighten them again.
C-Replace the bolt and nut with new ones and tighten them again.
What is the name “Isuzu” derived from?
River
Our products come in 2,500 types as a result
of a great many combinations of cabs, frames,
engine models and drive types.
We regard delivering such diversified products to meet customers’ needs as the
“Truck manufacturer’s mission”
A vehicle that was previously judged NG has been repaired. What should you do next?
A- Ship the vehicle because the repair is complete.
B- Perform the required re-inspection and verification of the repaired area.
C- It is OK if the operator who performed the repair checks it.
B- Perform the required re-inspection and verification of the repaired area.
Does anyone know the 3M's used when conducting kaizen's?
1- Muda (Waste)
2- Mura (Unevenness)
3- Muri (Overburden)
This 5S step focuses on creating consistent procedures, visual controls, labels, and standards so that the first three S's are maintained the same way by everyone.
Standardize
You find a nonconforming part what is you first step?
A- Since you are within TAKT time fix it and keep working.
B- Stop the line and add defect in Ignition.
C- Let it go and notify your Tech Lead later.
B- Stop the line and add defect in Ignition.
Who is the Plant Manager?
Wayne Smith
IM Philosophy: What is the absolute difference between passenger Car Maker?
”Our Product is for Professionals”
Which is a critical component?
A- Wiring Harness
B- Suspension
C- Battery
B- Suspension
What was and addition that was added to the 4M'S?
Mother nature
What is one of the main reason tools should be clearly labeled and assigned a specific location?
Prevent Tools from being misplaced, reduce search time, quickly identify missing items, and help maintain a safe and efficient work area.
Why do we conduct static and dynamic audits?
In a manufacturing and quality environment, static and dynamic audits are conducted to verify compliance, confirm process effectiveness, and ensure product quality.
What are the 4 pillars priorities of IM?
SQDC
S- Safety
Q- Quality
D- Delivery
C- Cost
What are the IＭ Steps “Make with Standards” Step Zero? How many are there?
There are three (3)
1- Don’t Pass Defects
2- Don’t Make Defects
3- Can not make Defects
You need to hand over the work to another operator before the task is complete. What is the most important thing to do?
Clearly communicate what has been completed and what remains to be done.
What does PDCA mean?
Plan
Do
Check
Act