What are two tools used in ZDM?
Airbags and Ratchet straps
Who inspects the forklifts at the start of each shift?
You do!
What is the current motor move count you need per hour?
9 motor moves
What are some environment factors that affects heat stress on the body?
Temperature
humidity
radiant heat
air velocity
How should you load a loose barrel in a trailer?
Place a piece of cardboard on the trailer floor
Use a drum picker or drum dolly to move the barrel
secure the barrel to the wall with a strap.
place dunnage around the barrel.
What is the max weight our forklifts can handle
5000lbs
What to do if you are injured at work?
Report your injury to your supervisor or manager at the time they occur.
What are some heat disorders when the body overheats?
Heat rash
fainting
heat cramps
heat exhaustion
heat stroke
When should you use Air bags?
After you have properly loaded freight tightly against the wall with straps and there is a void between 4'-12' between the pallets
What do you need to do with a forklift at the end of the shift?
Park the forklift in the designated forklift parking areas and turn off the scale if the forklift has one, shot off the LPG tank, and make sure the forks are on the floor to avoid tripping hazards
What do you need to do when closing a trailer? Empty/loaded
make sure trailer is swept and debris is removed from the trailer if empty
make sure the freight is secured and follows ZDM and safe loading procedures if loaded
Remove the dock plate
pull down the overhead door and latch the handle
What are some signs of a heat stroke?
Mental confusion
delirium
loss of consciousness
body temp of 106 or higher
hot dry skin
What should you do when you find a damaged pallet when unloading a trailer?
Safely move the pallet to a low traffic area to inspect the damage.
Take an exemption in the handled
take minimum three pictures (The pallet, the damaged areas, and the product)
Make a comment about the product that describes the damage and how the freight was found.
notify a supervisor about the damaged freight to determine if i can be loaded or sent to OSD
What do you need to check in a forklift inspection
Tires, horn, lights, brakes, steering mechanisms, fluid leaks/indicators of damage, lift system, controllers
What actions can result in a "One strike event" on a forklift?
Forklift operators not using a seatbelt.
Forklift operators not keeping body within the running lines of the vehicle when in motion at all times
Using headphones or earbuds while operating forklift.
Preventable forklift crash not involving pedestrian
What can you do to avoid heat related health problems?
Drink plenty of cool water
avoid coffee, tea, and other caffeinated drinks that dehydrate
dress appropriately for the weather
watch for signs and symptoms of heat illness in yourself and others around you
How do you properly stack freight when it is needed?
Only stack on flat, solid surfaces
stack light on heavy
turn skids sideways when possible
place WOOD dunnage between skids
secure all skids in the stack properly with straps
Follow all customer directional instructions (Do not stack, this side up, fragile, etc.)
*Don't stack on hazmat freight/sensitive freight
*Generally, avoid stacking freight and use safestack decks whenever possible
When operating a forklift, you should?
Always give pedestrians the right of way
use your horn to make sure others see you
slow down and look before turning
operate with extra caution on slick/wet floors
back only when your forward view is blocked
make sure the dock plate is secure before entering the trailer
never stand on or use forks as steps/ladders
What steps do you need to follow before unloading a trailer?
2.Verify the trailer number
3. Open trailer door slowly
4. Inspect the trailer for unstable freight
5. Position the dock plate inside the trailer.
6. Make sure the floor is clear of holes/debris
What do you need to do when someone is suffering from a heat stroke.
Notify a supervisor if you suspect you or someone else is suffering from a heat stroke
Have the person lie down
apply cold compresses
move them to an air-conditioned area or use a fan to lower temperature
elevate feet
give fluids