5S
Clean and inspect the workplace
What is Shine?
Parts, ingredients, supplies
What are Materials?
A foundational lean method for visual control
What is 5S?
Identify and document the true process
What is Measure?
Time lost for a delay
What is Waiting?
Separate needed items from unneeded items
What is Sort?
Procedures, techniques, processes, regulations
What are Methods?
A signal that pulls material based on actual consumption
What is a Kanban?
Identify and evaluate potential solutions
What is Improve?
Unnecessary movement by people
What is Motion?
Organize needed items for ease of use
What is Set in Order?
Environment and externalities
What is Mother Nature?
The rate of customer demand
What is Takt Time?
Establish the project foundation
What is Define?
Unnecessary movement of products and materials
What is Transportation?
Maintain the system over time
What is Sustain?
People and human resources, including training, skills, and competencies
What is Manpower?
Poka-yoke
What is mistake proofing?
Establish method for ongoing monitoring
What is Control?
Making flawed output
What are Defects?
Use a consistent approach to keep the workplace in good condition
What is Standardize?
Key indicators, measurement devices, or key data capture
What is Measurement?
A flowchart to document every step in a process.
What is Value Stream Mapping?
Determine root causes of variation and poor performance, including defects
What is Analyze?
Producing more than needed
What is Overproduction?