Fabric Fundamentals
Covering & Sealing
Inspection & Repair
Wood Structure Basics
FAA & Safety
100

What synthetic fabric is commonly used in aircraft covering due to its durability and resistance to rot?"

What is polyester?"

100

Which type of dope is used first to bond fabric to the surface?

What is nitrate dope?

100

What type of damage appears as fraying or tearing in aircraft fabric?

What is mechanical damage?

100

Which wood species is preferred for aircraft spars due to its strength-to-weight ratio?

What is Sitka spruce?

100

Which FAR regulation outlines standards for fabric and wood repairs?

What is FAR Part 43?

200

What process uses heat to shrink fabric tightly over aircraft structures?

What is tautening?"

200

What tool is commonly used to shrink polyester fabric during installation?

What is a heat gun or calibrated iron?

200

What test is used to determine if fabric still meets strength requirements?

What is the punch test?

200

Name one common wood defect that disqualifies material from aircraft use.

What is a knot or cross grain?

200

What certification is required to perform major repairs on aircraft fabric?

What is an FAA mechanic certificate with Airframe rating?

300

According to FAA standards, fabric must pass this test to ensure minimum strength.

What is the punch test?

300

List the basic steps for patching a small hole in aircraft fabric.

What is the process for cleaning the area, applying a doped patch with overlap, heat sealing, and reapplying finish coats?

300

What is the maximum allowable damage size before a full fabric replacement is required?

What is damage exceeding 6 inches or compromising structural integrity?

300

What type of joint is commonly used in wood aircraft construction?

What is a scarf joint?

300

How often must fabric-covered aircraft be inspected for UV degradation?

What is annually or during 100-hour inspections?

400

Name two types of fabric used in aircraft covering and one key difference between them.

What are cotton and polyester? Cotton is organic and less durable; polyester is synthetic and stronger.

400

Name one adhesive used in fabric covering and its primary function.

What is Poly-Tak? It bonds fabric to the aircraft surface.

400

What stitch method is used to secure fabric to ribs?

What is the modified Seine knot or rib stitch?

400

Name one FAA-approved adhesive for wood aircraft structures.

What is resorcinol glue?

400

Name one safety hazard associated with applying dope in confined spaces.

What is flammable vapor accumulation?

500

What is the minimum tensile strength required for fabric used on certified aircraft?

What is 56 pounds per inch?

500

Which type of dope provides UV protection and final finish?

What is butyrate dope?

500

Name two pieces of safety gear required when applying dope or adhesives.

What are gloves and a respirator?

500

How can you identify compression failure in aircraft wood?

What are irregular lines or buckling across the grain?

500

What is the regulatory limit for allowable damage before mandatory repair?

What is any damage that compromises structural integrity or exceeds manufacturer limits?

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