TERMINOLOGY
PACKAGING EQUIPMENT THAT PACKAGES COMMERCIAL ROLLS IN A BAG
ROLL IN BAG
PUSHES PRODUCT THROUGH THE SNOUT TO BE BAGGED
PUSH RAM
TRUE/ FALSE
LOTO IS NOT REQUIRED ON THIS PIECE OF EQUIPMENT
FALSE
First thing operator does when powering off machine?
Hit the Estop.
True or False
The Setup screen shows some of the individual axis settings according to the product?
True
HAS ALL THE SCREENS TO OPERATE THE MACHINE
CONTROL PANEL (HMI)
PUSHES PRODUCT EAST OR WEST AFTER IT IS DIVERTED OFF INTO THE ROLL IN A BAG
Sweeper
IF YOU HAVE A JAM NEAR THE RAMS WHAT DO YOU NEED TO DO TO ENTER.
HIT THE EMERGENCY STOP, PRESS THE UNLOCK BUTTON ON THE INTERLOCK GATE WAIT A FEW SECONDS TO ENSURE NO PARTS ARE MOVING. A BLUE FAULT LED WILL ILLUMINATE AND AN AUDIBLE ALARM WILL SOUND. YOU ARE CLEAR TO ENTER AFTER SECURING YOUR LOCK ONTO THE GATE AFTER ITS OPENED
Explain changeover process?
Change bag to new roll, change screen selection to big or small rolls.
What does the stop sign mean on main HMI screen?
a break in the safety chain or disconnects.
A FUNCTION THAT COMPLETES THE CYCLE OF THE MACHINE WITH NO PRODUCT
DRY CYCLE
PRESSES THE PRODUCT DOWN AFTER THE SIDE RAM HAS PUSHED IT INTO PLACE
UPPER RAM
WHO IS ALLOWED TO ENTER THE INTERLOCK GATE ONCE IT HAS BEEN OPENED AND SECURELY LOCKED
ONLY THE TRAINED ASSOCIATE AND OWNER OF THE LOCK THAT WAS PLACED ON THE DOOR
What does an operator do if machine stops in middle of cycle?
Select auto mode for each part of machine.
What does the overview screen show the status of?
Safety doors, E stops, current position of individual parts.
PUSHES ROLLS TO THE EAST OR WEST PART OF THE ROLL IN A BAG
SWEEPER
RECIEVES PRODUCT VIA THE PUSH RAM
SNOUT
IF YOU HAVE A JAM NEAR THE RAMS WHAT DO YOU NEED TO DO TO ENTER.
HIT THE EMERGENCY STOP, PRESS THE UNLOCK BUTTON ON THE INTERLOCK GATE WAIT A FEW SECONDS TO ENSURE NO PARTS ARE MOVING. A BLUE FAULT LED WILL ILLUMINATE AND AN AUDIBLE ALARM WILL SOUND. YOU ARE CLEAR TO ENTER AFTER SECURING YOUR LOCK ONTO THE GATE AFTER ITS OPENED
Name the process from start to finish?
The roll will enter the conveyor 1, Conveyor 2 brings the roll into the RIB, The Sweeper, The compression chamber, The push ram, the snout, into the bag and onto the exit conveyor. Operator will confirm bag is on snout.
What could happen if you turn the main switch off before pushing Estop?
This can result in the motors or the brakes to be destroyed.
POSITION IN THE NEGATIVE AXIS DIRECTION, BEYOND HOME
RETRACTED POSITION
BELTS IN WHICH THE PRODUCT TRAVELS BEFOR HITTING THE SWEEPER. WHICH ONE IS WHICH.
CONVEYOR 1 (SLOW AND WILL HOLD PRODUCT IF PRODUCT IS STILL ON CONVEYOR 2)
CONVEYOR 2
AFTER YOU CLEAR A JAM WHAT MUST YOU DO TO CONTINUE OPERATIONS
REMOVE LOCK FROM THE GATE
PRESS THE LOCK BUTTON AFTER CLOSING THE DOOR
PUSH BLUE LED RESET BUTTON TWICE
VERIFY ALL FAULTS ARE CLEAR
TURN BACK TO AUTO
Electrical repair, Mechanical repair, Maintenance, Cleaning in areas where operation or start up could cause injury, Anytime guarding is removed or safety devices are bypassed, Anytime an employee is required to enter a body part into a machine where work is performed on material
What does the Trend Screen do?
Shows the user on a graph how much torque is being required of the push ram to move rolls.