APS
Ergo/TPM
Visual Factory
Waste/Kaizen
Radio Etiquette
100

What does APS stand for?

Appliance Production System

100

What color bin is used for non-conforming parts? 

Red.

100

How often should you fill out HRxHR?

Every hour.

100

T/F
The worst type of waste to have is defects.

False! The worst type of waste to have is Over-Production. 

100

How do you ask for someones location?

What's your 20?

200

What is a Yamazumi?

A stack chart.

200

T/F repetitive motion is not a concern in ergonomics. 

False! Repetitive motion can lead to various musculoskeletal disorders.

200

What is the ANDON used for?

To notify the team leader of a problem. 

200

What waste category would you fall in as a team leader?

Non-Value Add. 

200

T/F It is recommended to make weekend plans with a friend over the radio. 

False.

300

What are the 3 elements of Standard Work?

TAKT Time, Work Sequence and Standard WIP.

300

What is the main purpose of ergonomics?

To reduce the risk of injuries. 

300

T/F Orange marked areas are pedestrian only areas.

False. NO pedestrians are allowed in orange marked areas. 

300

What are 2 examples of waste of motion?

Hard work, Waiting, Walking-feet movement, Hand movement, Eye movement.

300

How would you let your ABL know there is a fire over the radio?

A thermal event.

400

How often do you update standardize work?

Every 12 months.

400

What are some common ergo risks?
Name 3.

Bent wrists, Heavy/Bulky parts, High/Low reaches, Twisting etc. 

400

What are the 5s's?

Sort, Set, Shine, Standardize and Sustain.

400

Name 3 of the 7 types of waste. 

Transportation, Inventory, Motion, Waiting, Over Processing, Over production and Defects.

400

In what order and who do you call for a medical emergency on the line?

502-452-0911 and then ABL.

500

What determines our TAKT time?

The customer demand.

500

What is the foundation of TPM systems?

5s.

500

What are some examples of visual factory?
Name 3.

ANDONS, Bingo boards, Hr x Hr, Floor markings

500

Kaizen means continuous improvement that reduces what 3 things? 

Fluctuation, Periodic work and Cycle work.

500

What are 2 things you should not do over the radio?

DON'T use profanity or offensive language, talk over others, make unnecessary transmissions, use the radio for personal conversations or block the radio signals. 

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