Air
This part is installed in module 4
Fan housing
This is the life blood and the pump is the heart
engine oil
Installed at station 1, lifters ride up and down on it
Cam shaft
A part is dropped on the floor. This part is now what?
SCRAP
The delivered parts do not match with the part #'s from the work instructions. What do you do?
Stop, ask for clarification
What does EFI stand for?
Electronic Fuel Injection
This part removes debris from the engine oil
Oil filter
You have an idea for process improvement
Explain to line leadership next time you see them
The parts delivered to my station have rust on them. I should....
Let supervisor know, do NOT install parts
Required PPE while on the production floor
Glasses
Safety toe shoes
Ear protection
This electronic part goes with an EFI engine for fuel regulation
ECU (Electronic Control Module)
Rehlko puts this into the oil and fuel to help detect leaks during final inspection
Green / Yellow dye
These parts open and close to let in air and fuel, and to release exhaust
Valves
This is how you return extra parts from the line
In its original packaging, with correct part number displayed
What mistake on line could result in a $45,000 fine?
ER sticker
environmental compliance sticker
This engine stroke fills the cylinder chamber with fuel and air mixture.
1st stroke
Intake stroke
You are not "hoist/crane" certified, you are placed into a module that requires you to use one
Do not use it, let line supervision know that you are not certified
What possible out comes could occur if you do NOT hand start fasteners when instructed to?
possible cross threading
Threads could strip inside the bore
May not achieve proper torque
Building up WIP a bad idea?
Creates inventory problems
Causes a mess in station
Material handlers do not know where to store parts
This part is responsible for air and fuel mixture
Carburetor
Uses centrifugal force to open and close the throttle
Gov (sp) gear
Poor build quality production effects who?
your line
OEM, rejects it on their line
Customer has to claim warranty
What color tag do you put on a damaged or defective part?
Red