Safety
What PPE must be worn at all times on the production floor?
Safety shoes (steel or composite toe)
How often do we do our adhesion checks
every 30 minutes
What is the fastest speed for the printer when running 12ozSLK cans with a 700DPI file.
101.7
Why do we use Shadowboxes for our tools
To quickly identify when something is missing.
This should be the first thing you check when a machine suddenly stops running.
Printer HMI
Name two activities that require goggles or Face shield.
Filling IPA bottles and Emptying the waste container.
What is the leading cause of waste from the printers.
Bad Print Quality
Based on our workbooks at what percent do you add ink to the printer.
14%
What step in the 5Ss will help you find things quicker
Set in Order
When the same problem continues to happen after being reset multiple times, this is the best next step.
escalate the issue to the Team Lead or Maintenance?
Before using a ladder, you should always inspect it for this.
Damage or defects
This quality practice helps catch problems early before thousands of cans are affected.
Operator Quality Checks
For the Deco camera system what color of box represents an area that is excluded from being inspected.
Red
Who is responsible for the Sustain part of 5S
Management
This board should be updated when equipment issues require technical support so everyone knows the machine status.
Equipment health board
These three words describe the most common type of workplace accident.
Slips, Trips, and Falls
This type of defect occurs when the printed image does not line up correctly on the can.
registration (misregistration) issue
What station number is the cyan station?
Station 10
When an Item is identified in your area that does not belong what should you do.
Red tag the item and move it to the red tag area and log it on the sheet.
The underlying reason a problem occurred
The root cause
When using a Ladder how many points of contact do you need to maintain.
3 points of contact at all times.
Dark overlaps or light gaps on the can are signs of this problem.
Piezo
What is the setting range for the Piezo Motor
-30 to 30
Name the 5Ss
Sort, Set in order, Shine, Standardize, Sustain
What is the longest amount of time you can wait before escalating a problem to your TL or Tech.
20min.