Stakeholder and Needs
Engineering requirements
Conceptual Design & Ideation
Functional Analysis & Detailed Design
Gears & Mechanisms
100

What is a stakeholder?

A stakeholder is any individual or group who has an interest in or is affected by a product (users, customers, manufacturers, regulators, etc.).

100

What are the key characteristics of a good engineering requirement?

1. Correct: Needs to be an actual requirement, relate to needs
2. Feasible: Is it possible given known physics, technology, etc.?
3. Necessary: Is this an actual need?
4. Unambiguous: Does it have one clear meaning for a knowledgeable person?
5. Verifiable: Can you develop a test of some sort that will lead to a pass/fail
result?
6. Open: Should not automatically lead to one defined solution

100

What is the purpose of ideation?

To generate many possible solutions before selecting one.

100

What is a functional representation?

A diagram showing functions and flows (energy, material, signal) without listing physical components.

100

What does gear ratio represent?

Ratio of output speed to input speed (or teeth ratio between gears).

200

Name 3 methods for identifying stakeholder/customer needs.

  • Interviews

  • Surveys

  • Observations

  • Focus groups

  • Ethnographic studies

  • Market research

200

What is wrong with this requirement?
“The device should have a rechargeable battery that lasts at least 8 hours and is fully charged in less than 2 hours.”

  • “Should” is weak wording

  • Two requirements combined into one

  • Not fully specific about conditions

Better version:
“The device shall operate continuously for ≥8 hours at 100% load and recharge to 100% capacity within ≤2 hours using a 120V AC outlet.”

200

Name 3 ideation methods.

  • Brainstorming

  • SCAMPER

  • Mind mapping

  • 6-3-5 method

  • Morphological analysis

200

Name the 4 Cs of form generation.

  • Constraints

  • Configurations

  • Connections

  • Components

200

Given
NA = 35
NB = 20
NC = 25
ND = 10
ωA = 20 rpm

Find gear train ratio and ωD.

For compound gear train:

Gear ratio = (NB/NA) × (ND/NC)
= (20/35) × (10/25)
= (4/7) × (2/5)
= 8/35

ωD = ωA × (1 / gear ratio)
= 20 × (35/8)
= 87.5 rpm

300

What are the three general categories of customer needs in the Kano Model?

  • basic needs

  • Performance needs

  • excitement needs

300

What is the main purpose of the House of Quality?

To translate customer needs into engineering requirements and evaluate relationships between them.

300

What is a morphological chart used for?

To systematically combine different solution methods for each function to generate new concepts.

300

What are constraints?

Limitations such as cost, size, regulations, materials, manufacturing capability.

300

What does Gruebler’s Equation determine?

The degrees of freedom (mobility) of a mechanism.

400

List 5 stakeholder needs for a new adult water bottle and classify each.

  • Keeps water cold for 12 hours – Performance

  • Does not leak – Basic

  • Fits in car cup holder – Performance

  • Dishwasher safe – Performance

  • Built-in hydration tracker – Excitement 

400

Name the major sections of the House of Quality.

  • Customer needs (WHATs)

  • Engineering requirements (HOWs)

  • Relationship matrix

  • Correlation roof

  • Competitive benchmarking

  • Target values

400

Difference between a Pugh chart and Weighted Objectives Model?

  • Pugh: compares concepts to a baseline (+, 0, −)

  • Weighted objectives: assigns numerical weights and scores

400

What does configuration refer to?

The spatial arrangement and layout of components in the system.

400

What is the difference between Grashof and non-Grashof mechanisms?

Grashof: at least one link can fully rotate.
Non-Grashof: no link can fully rotate.

Grashof condition:
s + l ≤ p + q

500

Why are stakeholder needs important in engineering design?

They drive engineering requirements, reduce risk of failure, ensure customer satisfaction, and align the product with market demand.

500

How does the House of Quality guide decision making?

It prioritizes engineering requirements based on customer importance and shows trade-offs between technical parameters.

500

When would you use a Pugh chart instead of weighted objectives?

Early-stage screening when criteria are qualitative and quick comparison is needed.

500

Why is understanding connections important in detailed design?

It affects manufacturability, assembly, maintenance, strength, and reliability.

500

Why do we care if a mechanism is Grashof?

It determines whether continuous rotation is possible (important for motors and continuous actuation).

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