GTAW
OFC
SMAW
GMAW
ELECTRODES
SAFETY
SHIELDING GAS
POWER SOURCES
Weld Symbols
100

What polarity is typically used for welding mild steel in GTAW?

DCEN

100

Acetylene is extremely unstable at pressure over ___ psi.

15 psi

100

This discontinuity can occur from failing to properly clean slag between weld beads.

Slag inclusion

100

The polarity utilized when welding with the GMAW process is:

DCEP

100

For an ER70S-X filler rod, the “70” refers to _____.

70,000 psi minimum tensile strength

100

Where should spray from a fire extinguisher be directed?

At the base of the fire

100

What percentage of Argon is used for steel in GTAW?

100% argon

100

The most basic type of welder is a(n):

Transformer

100

Which item is a required part of a weld symbol include:

The Arrow

The Tail

The All around symbo

The Arrow

200

The _______ allows the operator to control the amperage during the welding process.

Foot amptrol or Petal 

200

The chemical used to stabilize acetylene is ___.

Acetone

200

Undercutting the full length of a bead and along both toes is caused by:

excessive amperage

200

Which GMAW variable is directly correlated to amperage?

WFS

200

The most popular GMAW electrode is:

ER70S-6

200

Welding jackets or sleeves should be made out of what type of material?

Wool or Cotton

200

_______gases combine chemically with the weld pool to produce a desirable effect.

Reactive

200

Welding power sources use a __________ type of transformer to create electricity for welding.

Step-down

200

Welding symbols are always read:

Left to Right

300

What tungsten contains radioactive material?

Thoriated, the red tungsten

300

The oxygen in OFC actually causes the ___ in molten steel to burn.

Iron Oxide

300

To avoid poor bead placement, the best technique is to use the:

correct electrode angles

300

One of the most common problems with short circuit transfer is:

Cold lap or lack of fusion

300

What does the 2 stand for in the SMAW electrode E7024?

Flat and horizontal position only

300

What components are required for material to burn? (the fire triangle)

Heat, oxygen, fuel

300

What process does the welding gas mixture C25 support?

GMAW-S

300

Which of the following electrical characteristics is kept constant with a constant current power source?

Amperage

300

What information that might be indicated in the tail includes:

Process

Notes

Specifications

400

The GTAW process was invented to improve welding on which type of metals for aircrafts during WW2.

Nonferrous metal alloys like aluminum and magnesium 

400

Oxyfuel hoses are color-coded; oxygen hoses are ___, while fuel gas hoses are ___.

Green/ Red

400

If a completed bead has a thin and ropy appearance, the cause is most likely

Travel speed is too fast

400

What mode of transfer is represented?

Axial Spray Transfer

400

Which electrode has a cellulose based flux? E6011 or E7018

E6011

400

Highly toxic Phosgene Gas is formed when arc rays react with which kind of vapors?

Solvent vapors

400

The main component gas used in binary or ternary mixes for GMAW welding is:

Argon

400

Which polarity is also referred to as reverse polarity?

DCEP

400

What does Pitch indicate?

Center to center between welds

500

A defect from welding two pieces of metal together caused by to much heat and characterized by deformation of the base metal is called______?

Distortion

500

NEVER use ___ tubing to transport acetylene gas.

Copper

500

Large sized spatter present in just one area (short distance) of a bead is caused by:

arc length is too long

500

The_____ mode of transfer is the low-heat input mode of metal transfer for GMAW.

Short Circuit

500

Fast-Freeze electrodes typically have what kind of penetration?

Deep penetration

500

How far can sparks from welding fly?

35ft

500

You should set the shielding gas pressure at_____ CFH for GTAW.

30

500

Cables are rated according to_________.

amperage

500

If there is no length or pitch given for a fillet weld the weld length is:

Continuous

600

In this picture what is number 10 called?

The weld toes

600

The oxygen cylinder valve should be opened _____.

All the way open

600

The preferred technique for most welds in the 2G position is:

stringer beads

600

________transfer characteristically gives the appearance of large, irregularly shaped molten droplets that are larger than the diameter of the electrode.

Globular

600

What does the H mean in the electrode E7018-1-H4R?

Low hydrogen electrode, store in an oven

600

Cylinders must aways be kept is which position?

Horizontal, vertical, or inverted?

vertical

600

___________is inert at room temperature, but in the presence of the arc plasma and the molten weld puddle it is reactive?

CO2

600

CV power source designs provide a specific arc voltage for a given pre-selected:

WFS

600

A filled in flag symbol on the reference line indicates:

Weld in the field

700

For thin gauge steel and stainless steel, follow the rule of thumb to never use a filler rod that is _____.

Thicker than the plate you are welding

700

A_______________________is a safety device that prevents flames from going back into the torch or cylinder.

Flashback arrestor

700

Excessive amperage will produce a bead that will:

be wide and flat

700

During short circuit transfer, the electromagnetic field surrounding the electrode provides the force that detaches the molten droplet from the end of the electrode. This is referred to as the______ effect.

Pinch

700

Mill scale, rust and other surface contaminants may justify the use of an electrode with a higher level of_____?

Deoxidizers

700

Cylinder valves with a double-seat seal must be opened ________ to provide a proper seal.

All the way

700

Axial-spray transfer requires CO2 contents less than:

20%

700

One of the biggest advantages to inverter-based welding power sources is:

Their portability

700

True or False:

 The bottom side of the reference line is arrow side.

True

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