#1
#2
#3
VPP
Fatalities
100

Unsafe Acts

Unsafe Conditions

What are the two primary causes of injury?


100
  • Safety
  • Quality
  • Productivity
  • Leadership
  • Employee Engagement

What are the big five we must master to achieve operational excellence


100
  • Falls
  • Electrocution
  • Struck by objects
  • Caught in/between

What are OSHAs fatal four

100

5,190

number of fatal work injuries recorded in the United States in 2021

200

Unsafe Acts

What is the primary cause of safety incidents in our plant?

200

Front Line Obsession

What does FLO Stand for?

200
  • Transportation
  • Inventory
  • Motion
  • Waiting
  • Over production
  • Over processing
  • Defects
  • Underutilization of people

What are the 8 wastes in manufacturing we should always work on eliminating – TIMWOODU

200

What is the 4 to 1 rule?

For every 4 feet of height, position the base of the ladder 1 foot away from the wall.

300

The ultimate reason for an injury, near miss, event, or condition.

What is the Root Cause?

300

Giving polite, helpful coaching that helps them perform a task correctly and safely.

What is giving polite, helpful coaching that helps them perform a task correctly and safely. BBSO.

300
  • Pallet jack
  • Hand truck
  • Material cart

Name 3 mechanical lifting/material handling aids you should use to transport loads whenever possible

300

300

300 deaths in the U.S. that are caused by falls from ladders. Most ladder deaths are from falls of 10 feet or less.

400

Working from heights

Hazardous energy/electrocution

Forklifts

Cranes & Rigging

What are the 4 operations in our factory that carry the risk of SIF.

400

Elimination – Removing the exposure, or hazard altogether.

What is the most effective option in the hierarchy of controls?

400
  • Keep back straight.
  • Tighten abdominals.
  • Bend at the knees
  • Keep the load close to the body.
  • Do not twist.

Describe safe lifting techniques.

400

75 to 100

Number of People who Die in Forklift Accidents each year.

between 35,000 and 62,000 injuries occur every year involving forklifts

500

Lack of knowledge

Lack of skill

Attempt to save time

Attempt to save discomfort

Inadequate procedures

Underlying causes of incidents

500

In a properly grounded flammable goods storage cabinet

Where should flammable materials and aerosols be kept when not in use?


500
  • Ask and be respectful.
  • Listen
  • Coach

What are components of effective feedback

500

411

Average number of people who die from electrocutions each year.

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