Risk Management (and math)
WIP management (and math)
Online Tools
Standard Work
Miscellaneous
100

The timespan high pick and pack risk need to be escalated to TL

What is 8 hours?

100

Frequency that a flow lead should be updating Autoflow rate overrides.

What is every 15 minutes?

100

The first rule of Autoflow

What is do not lie to Autoflow?

100

The frequency with which Autoflow updates TURs.

What is every 15 minutes?

100

The names and abbreviations of the shifts at Central Flow (and most Amazon FCs).

What is FHD, FHN, BHD, and BHN.

200

Risk assuming 50k units due out and 100k units of capacity.

What is 50%?

200

Formula for finding the ideal TUR.

What is target WIP minus actual WIP divided by the time to fix WIP plus total pack/sort capacity?


(Target WIP - Actual WIP)/Time + Pack (or Sort) capacity

200

The tool used to track number of units in various workpools throughout the FC

What is RODEO?

200

The thresholds that rates must be different by in order to place a rate override into Autoflow.

What is 20% ?

200

The condition scanned units are in

What is condition 7?

300

The tool that CORA uses to track available capacity

What is Lagrange?
300

The target buffer (Min or Max buffer depending on WIP) assuming SmartPac has a target min and max buffer of 400 - 500 units per packer, 10 packers, and WIP is HIGH?

What is 5,000?

300

The % deviation to enter overrides in lagrange

What is 5%?

300

The two conditions under which a flow lead must put in a COE.

What is a miss over 1,000 on a single CPT, or a whole period.

300

Units that are in backlog but cannot be currently processed

What are TCAPs / Non-pickables?

400

Risk threshholds for TRB.

What is 95% to activate and 85% to deactivate?

400

Target WIP for AFE1 assuming AFE 3.0, HCs of 10/20/60 Induct/Rebin/Pack, min and max buffers of 400 and 420

What is 4,000 to 4,200?

400

The number and tool used to track backlog across all FC's in the network?

What is Days of Backlog (IPC 3-day) on Loadbalancer? 

400

The person who approves higher-than-OSP headcounts for PDP planning?

Who is the CF AM?
400

Single Large backlog percentage assuming:

AFE1 - 40k
AFE2 - 35k
SL - 13k
SM - 4k
SP - 8k


What is 13%

500

The minimum trans TUR needed to have 75% risk assuming 12k trans is due out in 8 hrs. (No breaks, lunches, or SLAs).

What is 2,000?

500

The Trans TUR if pick cap is at 45k, pack cap is at 38k, and WIP is 2.5k high.

What is 9.5k?

500

The option and timeframe selected to shift work from one AFE to another in case of mechanical downtime?

What is Disable Hardware, after 30 minutes of downtime?

500

The number of packers at an AFE 2.0 site running 20 walls.

What is 60?

500

The name and abbreviation for the system that moves work between AFE1/AFE2 as it charges in, and moves work between SS/SP as it charges in.

What is Cost and Capacity based Categorization, CCC.

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