ISD
What is the concept 2S2F?
Simple, Solid, Reliable and easy do
Mention 3 of the main MPD indicators?
Non Quality Costs.
Detail Inventory Value.
Direct Labor Productivity.How many accidents are the target for the NA region?
Zero
Who is responsible for defining a Project's QCD objectives ?
Product Line Manager (PLM) or Director (PLD)
What is the FMEA?
Failure Mode and Effects Analysis (FMEA) is a structured approach to discovering potential failures that may exist within the design of a product or process.
What is a Poka Yoke?
Poka yoke can be on the product or the process. Failure can not happen.
When it’s physically impossible to make a wrong assembly.
Which tasks of the development template are validated by APU mgr?
Trieal Run and ramp up (57 & 70)
What are the energy performance items to follow up?
Electricity, gas consumption and fuel consumption
What does the abbreviation “R&R” mean ?
Repeatability and Reproducibility
Target of functional analysis?
The target is to list all the functions that the product need to meet (in the different Phase cycles).
What is the role of trial run ?
To prepare the Pre-production audit (APP) and customer run at rate.
It is the first time that process engineer will check the process in serial condition (full capacity).
How many days are minimum to have in stock of finish goods?
5 days
What are the environmental performance items to follow up?
Water consumption, generation of wate and recycled.
The part cost followed during a project is the?
PRP (Projected cost)
A reference RXXXX concerns
a Material
How do you calculate the takt time?
Open Working time / customer demand
Takt Time is the maximum time available to produce one part in order to meet customer demand.
What is an LPA (audit)?
Audits performed by all the management levels to verify the work is according the rules defined.
What is the intention of the PPCR (Production plan conformance rate)?
is an indicator used to measure the
proper execution of the production schedule given by logistics.
It makes it
possible to determine the causes of non-compliance with the production
plan and to establish corrective action plans to achieve the objective.
Who need to sign the drawing review ?
Design and Process Engineers
What is a Special Characteristic?
Product/process characteristic that could affect:
Safety, functionality/performance or regulation.
What is the Master Plan?
Is together the quantity of all resources needed (Machintes, tools, operators, etc) and schedule of implementation.
What is the OEE?
Overall Equipment Effectiveness is the percentage of manufacturing time that is truly productive.
What is ATEX?
EXplosive ATmosphere or ATEX: "the mixing with air,
under atmospheric conditions, of flammable substances in the
form of gases, vapours, mists or dusts.
Who is responsible for validating the final status of a drawing (released) ?
Project Manager
What is the ECO lifecycle?
Create, Add itmes, Review, Approved, Released, Produced and Cancelled (if applies).