Design Realities They Don't Teach Enough
Operations & Maintenance Woes
Construction is Not a Footnote
The Hard Lessons
Coordination Nightmares
200

This factor determines if what you designed can actually be built. 

What is constructability?

200

This simple design choice is the most common problem maintenance staff find during plan review.

What is providing access or access considerations?

200

This vague phrase causes contractors to add additional contingency to their bids.

What is "means and methods by contractor" or "contractor to design"

200

Civil engineers are taught to design for loads, but often forget to design for this human behavior.

What is error or misuse?

200

Failure to coordinate with this discipline leads piping and ducts clashing with beams and columns.

What is mechanical, electrical, and plumbing (MEP) engineering?

400

Designs that assume this will always be available often fail within the first few years of operation.

What is perfect maintenance?

400

When equipment must be removed to reach other equipment, this principle is being violated.

What is maintainability?

400

Designs that don't account for this look great on paper, but fail when the first shovel is turned.

What is construction sequencing?

400

This project phase is where the majority of future operational complaints could have been addressed.

What is preliminary or early design?

400

This modeling process allows multidisciplinary coordination in 3D.

What is Building Information Modeling (BIM)?

600

Overlooked design input is best obtained from these people who usually don't hold a PE.

Who are operators and maintainers (O&M)?

600

O&M Manuals that are delivered but never used usually fail due to this missing element.

What is alignment with actual field or as-build conditions?

600

This design assumption breaks down fastest on congested, urban, or brownfield sites.

What is unlimited laydown area?

600
The most expensive words an owners hears after commissioning often start with this phrase.

What is "that wasn't in the design"?

600

This review stage is where the last conflicts should be caught and eliminated.

What is 100% or final design review?

800

Ignoring this during design can lead to projects that are practically unusable.

What is operations workflow?

800
This condition turns a 15-minute repair into a full shift of downtime.

What is lack of isolation (valves, breakers, lockout points)?

800

The fastest way to blow a schedule is to redesign this after construction starts. 

What are temporary works?

800

When engineers fail to ask this question, everyone pays for it later.

What is "who will maintain this?"

800

This field issue arises when design documents don't match actual conditions, requiring clarification from the engineer.

What is a Request for Information (RFI)?

1000

Reducing this by 5% can increase lifecycle costs by 50%.

What is initial capital cost?

1000

This lifecycle reality is almost never reflected accurately in early design cost models.

What is staffing and training cost?

1000

When drawings ignore this, field crews are forced to "design in real time".

What are tolerances?

1000

The ultimate truth behind most design failures is a lack of this?

What is attention to detail?

1000

This document formally modifies the contract scope, often increase cost and schedule time due to design gaps.

What is a change order?

M
e
n
u