Non-Conformance
This is the acceptable color for NCMR tags.
What is red?
This practice ensures materials are issued prior to loading, preventing the use of wrong, blocked, or expired materials.
What is transact before act?
CtQ standard says the workplace layout must physically separate different orders using this common cleaning and organization method.
What is 5S?
This activity must be performed on any equipment that comes into contact with raw materials, bulk, or finished goods to eliminate the risk of cross-contamination.
What is cleaning?
This system provides access to review work instructions on the production floor during operation.
What is HIMDOC/REMAP?
All Brandon NCMRs must be documented in this software, which also blocks nonconforming material from being used.
What is SAP?
This multi-person verification process is applied to each batch of incoming raw materials and is required to ensure the correct material is handled regarding Quantity, IDH, and batch.
What is a four eyes check?
This process is performed at the end of a production order to account for all used and unused labels and record them in documentation.
What is label reconciliation?
Tools, equipment, and cleaning supplies must be stored using this standard to promote an organized and efficient workspace.
What is 5S?
These are being implemented globally across Henkel sites to reduce common risks in processes.
What are Critical to Quality Standards (CtQ’s)?
You have 5 pallets of 100 boxes that have been NCMR’d. This is the number of tags required.
What is 5 tags? (1 per pallet)
When serving as the second verifier during a raw material addition, the operator must write this on the process order.
What is his or her initials?
These are the only finished good labels permitted in the workspace during an order.
What are labels required for the current job?
Before dispensing, hosing/tubing may undergo this process, with specific time or quantity defined in the process order.
What is purging?
Correctly documenting accurate information during production is essential for this reason.
What is traceability?
This area in the warehouse helps physically isolate all non-conforming material excluding coated goods.
What is a dedicated NCMR aisle?
Operators should always weigh materials to this, rather than a tolerance, to match the BOM as closely as possible.
What is the target weight?
A semi-finished good material label must include at least these three key pieces of information.
What are IDH, batch number, and quantity?
This document explains how to conduct the changeover process step by step.
What is the Changeover Process Order/Checklist?
This information ensures that the work instruction being referenced is the latest approved one.
What is revision number?
Material stored in SLOC location 8001 is designated for this purpose.
What is re-work?
All weighing equipment must display this sticker to show it is acceptable for production use.
What is a calibration sticker?
After printing finished good labels, the operator must verify the batch number on this label.
What is the first label?
This ‘Critical to Quality’ process involves removing and filing documents, clearing out and sealing materials, and ensuring no remnants of the previous job remain at the workstation.
What is line clearance?
This is the name of the process that allows an in-process adjustment without requiring an NCMR.
What is a reaction plan?