Gypsum Science
Plaster & Stone Varieties
The Lab Mixologist (Handling Gypsum)
Cast Preservation
Setting Time
200

This is the common chemical name for the mineral known as gypsum

What is Calcium Sulfate Dihydrate?

200

This type of medium-strength plaster is processed by autoclaving gypsum under pressure and is primarily used for diagnostic and denture working casts.

What is dental stone?

200

To prevent lumps and excessive air entrapment, you must always add this component to the mixing bowl first.

What is water? (Powder must always be added to water) .

200

Surface pitting and erosion can be noticed on a stone cast if it is mistakenly submerged in tap water for as short as this many minutes.

What is 10 minutes?

200

Less water, more mixing/spatulation, accelerators

What shortens setting time?

300

Leaving a gypsum specimen to dry for 24 hours will cause its compressive strength to undergo this dramatic change.

What is doubling? (Its dry strength doubles) .

300

Because they cannot spring around undercuts when withdrawn from the mouth, impression plasters must purposely possess these two brittle physical traits.

What are being weak and brittle?

300

While borax and vinegar act as chemical retarders, these two common household items act as chemical accelerators.

What are potassium sulfate and table salt?

300

When completely soaking a cast in an SDS bath, a technician must keep the fluid level below this specific anatomical surface to allow trapped air to escape.

What is the tissue surface?

300

Potassium sulfate and table salt

Name two accelerators.

1000

This is the stage of setting time that ends when the gypsum becomes solid enough to remove from a tray and trim without distorting.

What is the initial set?

1000

To make die stone so dense and hard, manufacturers boil the raw gypsum in a 30-percent solution of this chemical before autoclaving it.

What is calcium chloride?

1000

If an investment material takes longer than this specific timeframe to reach its initial set, the properties have deteriorated and the batch must be discarded.

What is 20 minutes?

1000

A saturated SDS solution contains exactly this many grams of dihydrate per 100 cc of water.

What is 0.2 grams?

1000

Why shouldn't accelerators be used in casting investments?

They alter expansion and strength, making results unpredictable

1200

This term describes the chemical liberation of heat that naturally happens while all gypsum products are setting.

What is an exothermic reaction?

1200

According to ANSI/ADA Specification No. 25, this is the maximum allowable setting expansion percentage for model plaster.

What is 0.3 percent?

1200

This type of water—harvested from cast trimming machines—is full of sedimentary particles that dramatically accelerate setting times.

What is slurry water?

1200

This chemical acronym represents a clear solution of water and a maximum amount of dissolved dihydrate gypsum used to safely soak casts.

What is SDS? (Saturated Calcium Sulfate Dihydrate Solution).

1200

More water, retarders

What lengthens setting time?

1600

This specific type of expansion occurs when a gypsum material is allowed to solidify entirely underwater, more than doubling its normal expansion.

What is hygroscopic setting expansion?

1600

These ultra-high-strength materials, used for creating crown and inlay dies, have the lowest setting expansion range at 0.08 to 0.18 percent.

What are die stones (or improved stones)?

1600

If a technician increases the water-to-powder ratio to create a thinner mix, the resulting gypsum's crushing strength undergoes this change.

Answer: What is lowering/decreasing? (Thinner mixes increase porosity and lower strength) .

1600

If a cast is allowed to dry with this trimmer-generated buildup on its surface, it becomes highly difficult to remove and may cause cast damage.

What is a slush layer (or gypsum slurry)?

1600

Borax, vinegar, potassium citrate

Name two retarders.

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