Lean
Focused on reducing the number of people employed to save money. Is it lean or a lean myth.
What is a lean Myth.
What does Value equal?
What is Work - Waste
What is the acronym used to remember the 8 Deadly Wastes?
What is DOWNTIME
What exercise did we use for one piece flow?
What is build planes with Legos.
What is 5S?
What is The Principle of waste elimination through workplace organization
Lean thinking always starts with?
What is The Customer.
What was the animal on the slide for going on an adventure?
What is an alpaca.
List the first 4 wastes.
Why did one piece flow get 15 planes done faster?
What is The space was organized, only the parts they were using were in front of them, they didn't need to move to get the parts to the next person.
What are the 5 steps of 5S?
What is Sort, Set in Order, Shine, Standardize, Sustain.
Lean requires a ______ approach.
What is situational.
Is boarding the plane Value or Non-Value?
What is Value.
Typically ___% of total lead time is Non-Value added?
What is 95%
Does your scrap rate up or down with one piece flow?
What is your scrap rate goes down because you only make 1 bad part vs lots.
The process of cleaning and inspecting work areas and equipment thoroughly. What one of the 5S does this definition go to?
What is Shine.
The core idea of lean is to___ customer Value while ___ waste?
What is maximize customer value while minimizing waste.
The definition of Value
What is An activity that transforms or shapes (for the first time) material or information to meet customer requirements.
List the last 4 wastes.
What is Transportation, Inventory, Motion, Excess processing.
How many times do we check parts when making a 25 piece bag?
What is 3 times. First, Middle and last.
True or False: When driving in a car, a Stop Sign is a visual management tool?
What is True.
We start that situational approach with a question. What is the question?
What is what problem are we trying to solve?
The definition of Nonvalue (Waste)
What is An activity that consumes resources while not adding to the customer's requirements.
List 2 Causes of Defect Waste.
What is Weak process control, Poor quality materials, Deficient planned maintenance, Inadequate training / work instructions, Customer needs not understood, Unclear procedures, Incomplete / inaccurate information
Why Quality at the Source?
What is Eliminate or reduce final inspections, Reduce passed-on defects, Eliminate non–value-added processing.
Making a habit of properly maintaining correct procedures is what 5S?
What is sustain.