Step 0
Step 1
Step 2
Step 3
Random
100

What is one focus area of step 0?

  • Enable Safe Work Environment
  • Understand Losses
  • Establish Team
  • Launch 6S
  • Theory of Operation
100

What is one of the main focus areas in step 1?

  • Identify, classify, and begin to resolve defects
  • Establish a provisional CI
  • Identify Adjustments
  • Complete 6S Sort and Set / Straighten
  • Build Capability


100

What is one main focus of step 2?

  • Map and Prioritize HTR
  • Leverage DMAIC process for problem solving (Hike, BDA)
  • Identify Centerlines/ Make adjustable points measurable, Define settings and critical adjustments.
  • Reduce CIL (Clean and Inspect) time
  • Map and prioritize SOC
100

What is the intent of step 3?

Lubrication

100

How do we know where the settings should be on a machine?

Centerline sheet

200

What are some things you can see on a safety map?

pics or diagram, location, area, data/author

200

What is one document we use in step 1?

equipment list, 6s map, disposition log, 6S audit

200

How do we know where the SOCs are?

we use the SOC map

200

What is one of the man focus areas of step 3?

  • Analyze Lubrication
  • Develop Lubrication Map
  • Train on Lubrication
  • Audit Lubrication
  • Integrate Lubrication into CIL
200

How often do we use a Centerline sheet?

  • Some are done shiftly/ daily/ weekly/ monthly
300

What are some things that help us have a safe work environment? 

Safety Map, Risk Assessment, Guarding, LOTO Procedures

300

why do we have a 6S map?

to show where items belong

300

where do we find the HTR areas?

HTR map

300

How do we know where to lubricate and what lubrication to use?

Lubrication Map

300

Why do we try to reduce CIL time?

Make our job easier, take care of the equipment

400

What document shows the EO team and there rolls? Where on the board is it?

Charter

400

What are some things we do to help the EO team learn during step 1?

Skill matrix, OI, OPL, Rapid fire questions

400

how do we eliminate SOCs and HTRs?

hikes and BDAs

400

What tools do we use to help us train lubrication?

  • Lube map, OPL. CIL
400
How do we reduce CIL time?
  • Reducing SOC and HTR
  • Making cleaning tasks easier
  • Having the tools readily available
500

What are the first steps of 6S?

Sort and Straighten

500

What items are on the equipment list? Where can we find it on the board?

Quantity needed, Quantity on hand

500

Are there adjustments on the machine?

yes

500

How do we know Lubrication is getting done?

It is on the CIL calendar and marked off

500

How do we analyze lubrication?

Use 5W1H (where, what , how, when, how)

Use ECRS (eliminate, combine, reorganize, simplify)

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