Terminology
This quality defect indicates a mismatch between physical and virtual state of inventory. Often caused by Amnesty. ICQA exists to mitigate this quality defect.
Virtual Physical Mismatch (VPM)
These QR codes enable drives to find the Pods they are seeking
Fiducials
On high-volume/ high-demand days this is a common root cause of a rapid drop in Pick rates.
Remediating this may require staffing adjustment coordination with ICQA and Inbound
Drive Utilization
This should be the first stop to getting a rapid snapshot of OOS floor health KPIs
Site Floor Health Slack Channel
If you see this in Site floor health channel, forward it to Flow Chat immediately and request for plan of action / ETA
Any CFH Risk Team Member call-out
Pick (indirect labor) AAs responsible for responding to andons on a floor & clearing amnesty
Amnesty Floor Monitors (AFM)
This occurrence is a common symptom of floor health barriers driven by RSP Ops execution misses
Pod gapping
Prolonged OOS Drive Utilization can create a rapid drop in this vital floor health metric
(<30% is a SEV2 event that will result in full floor stand down)
Charge Level
This web tool is able to display pick rates by floor, and can be used to demonstrate the cause-effect relationship between floor health barriers and FIFO.
PPA
High-dwelling Disabled Drives and Obstructions are an indication of under-staffing in this RSP function
AFMs (Pick indirect labor)
Safety measure for floor maintenance activities, attached to a wearable vest that transmits radio frequency beacons to nearby drives
Short Range Broadcast Radio-Frequency System (SRBRS)
This is the section of the pod which is represented by the scannable ID of a pre-pick item (example: P-5-E285Y094)
Bin
This is a common event often caused by a drive rolling over amnesty, which was too small for it to detect.
If more than 5% of drives are experiencing this issue, it is considered a SEV2 event and will require full floor stand down.
Disabled Drive
These PNYP Scannable ID's start with P-1-###### and require staffing Pick AAs into this commonly-overlooked special function.
Manual Pick (VNA, Pallet Land, Damage Land)
If a site has breached 95% DU, these two RSP functions will be reduced before any adjustments to overall pick HC
Count and Stow
This is a floor cleaning which involves multiple AFMs & RME entering the floor for a short period to address current issues. Limited to 5 participants.
SRBRS Sweep
This quality metric tracks pods that are unavailable, but continue to receive assignments of customer shipments.
Offline Pods with Inventory
This is the first Drive Utilization Percentage threshold that requires escalation and remediation
90%
This web tool is a one-stop shop for most Floor Health Metrics
Vantage
Until AFE openers are cleared from these Pick areas, closers will not pick from AR floors. This will result in elevated quantity of PNYP dwells for AFE shipments.
Pallet Land and / or VNA
This is floor cleaning process that involves fully disabling a pick floor. Any trained personnel can enter the floor to address the issues across the entire floor. Site is expected to perform these on two floors each break.
Lock Out, Tag Out (LOTO) Blitz
This quality defect has a high impact to AFE shipments because drives are unable to physically approach the pod of an upcoming CPT. This is a barrier should be considered a part of CPT chasing, and should be called out in Flow Chat.
Blocked Pod
This performance metric describes drive movement quality. It is negatively impacted by TUR swings caused by Autoflow Overrides, to many WIs, too many labor moves, or bad staffing.
non-ideal drive mission assignments / increased drive mission times
If sites are experiencing high pod gaps, posting this igraph in Flow Chat is a good visual aid for Pick staffing execution opportunities.
Staffing Divergence Based on Inventory
(SDBI)
Obstruction in these two areas are considered high priority.
If a site has high pod gaps driven by floor entry, Pick Floor Health QB should consider reducing floor entries only to these areas.
Pick stations and super highways.