PRP
Pre-Requisite Program
Who is the product/food safety leader?
Alex Moreno
What is the first thing every employee should do before crossing the production line?
Wash their hands!
What are some of the continuous improvement projects you're working on?
throughput, waste, yield, downtime, roll stock damage.
PRPs- do we have any?
Yes we have PRPs, there are 22
FSSC
Food Safety System Certification
How often does the management team meet?
Monthly (food safety meetings)
Quarterly (management review)
How do we enter a work order?
Through BPMS
What are some risks and opportunities from SWOT?
Risks- OTD, Competition sales/workforce
Opportunities- Improve R/A, Employee engagement/accountability.
Are there any CCPs or oPRPs?
Heck no!
HACCP
Hazard Analysis Critical Control Point
In the food safety meetings, what topics do we discuss?
Pest control, food defense, food fraud, monthly building and grounds, recent audits, trainings, documents, housekeeping
Are we allowed to eat/chew gum/have candy on the floor?
No. Food is allowed only in breakrooms!
What are some food safety objectives and goals?
ZERO incidents, correcting PRPs, improving processes
When (year) does our FSSC Cert issued in 2021 expire?
2024!
oPRP
Operational Pre-Requisite Program
How does the management team communicate about food safety concerns?
During meetings, emails, calls, group discussions
What is our process when we run a food direct item?
Production is set up to run all orders as Direct Food Contact. Employees practicing good manufacturing practices. Cleanliness, keeping yourself and your workstation clean.
What are some examples of PRPs?
allergens, personnel practices, temporary repairs, food fraud, food defense, sharps, traceability, gmp *full list on SharePoint and in HACCP*
Who is/are our direct food contact customer('s) product(s)?
PCA Donna, PCA Tx Acquisition
SWOT
Strengths, Weaknesses, Opportunities, Threats
When was the last time we trained the plant for FSSC?
June 2023, and various toolboxes throughout the year
Name the newest addition to the Allergen PRP per the FDA in 2023
Sesame
What are some things we pull for a vertical trace?
Caustics COAs, Borax COAs, Starch COAs, Paper roll numbers, Machine release log from BPMS, trailer inspections, shipping BOLs
What is the name of our auditor for 2023?
Shamoon