Shop/Workplace Safety
The safest way to remove chips from a lathe or milling machine is to use a
WHAT IS A CHIP BRUSH
To keep only necessary items and remove unnecessary ones
What is "sort"
On a multi-axis CNC machine, the ___ axis rotates around the X axis
What is the letter A
Remove old or unnecessary tools and materials from the workstation to reduce clutter and make frequently used items easier to find.
WHAT IS SORT
Time wasted waiting for the next step in a process.
WHAT IS WAITING
Which is the most appropriate way to store oily rags to avoid a fire hazard?
WHAT IS A closed metal container away from the machines
A series of activities required to complete a product or provide a service to a customer
What is a Manufacturing Process
On a multi-axis CNC machine, the ___ axis rotates around the Y axis
What is the letter B
Label and arrange tools in storage areas so that frequently used tools are easy to locate and return.
WHAT IS SET IN ORDER
Excess movement of people or equipment.
WHAT IS MOVEMENT
A machine includes an interlock switch that automatically disables the power if a machine guard is not in place
WHAT IS A CNC MACHINE
The movement of a part through the various steps necessary to convert it to a finished product
What is Product flow
On a multi-axis CNC machine, the ___ axis rotates around the Z axis
What is the letter C
Assign a daily task to clean and inspect machinery at the end of each shift to ensure safety and proper operation.
WHAT IS SHINE
Unnecessary movement of products/materials.
WHAT IS TRANSPORT
Contact with the point of operation
WHAT IS the most common hazard to a lathe operator
The movement of information through all of the stages of the process required to provide high quality service to the customer
What is Service flow
What is one way to reduce the risk of tool interference?
What is optimize tool holders/workholders
Develop a standard operating procedure (SOP) for organizing tools at each workstation, which all employees follow.
WHAT IS STANDARDIZE
Excess materials or products not being processed.
WHAT IS INVENTORY
FIRE EXTINGUISHERS THAT CAN BE USED ON WOOD,PAPER,OIL,CHEMICALS BUT NOT METALS, HAVE THESE LABELS (3-LETTERS)
WHAT ARE A,B,C
The fourth commandment of continuous improvement challenges us to seek_________ solutions
WHAT ARE SIMPLE SOLUTIONS
Multi-axis CNC machines combine ________ and __________movement
What is rotational and linear
WHAT ARE THE 5'S IN THE PROPER ORDER
WHAT IS SORT, SET IN ORDER, SHINE,STANDARDIZE,SUSTAIN
Errors that require rework or result in scrap.
WHAT IS DEFECTS