Piping & Pumps
Heat Transfer & Hydronics
Tools & Troubleshooting
Boiler Basics
Safety First
100

Pressure relief valves are rated in...

PSI and BTU

100

If you get water out of the bottom of a Bladder Expansion Tank (at the pressure port on the bottom), what should you do?

Replace the tank

100

What is the TH/TR Terminal used for on a Zone Valve?

Connection Point

100

What is the definition of a BTU? (not British thermal unit)

amount of heat to raise 1lb of water 1 degree F.

100

Where should you install the Back-Up Aqua-Stat?

Outlet or Supply out of the boiler

200

What boiler component controls the make-up water supply pressure?

Pressure Reducing Valve

200

What is the purpose of the vent tee on a Finned-tube heat emitter?

To help remove air from the system.

200

When checking voltage across a set of contacts (switch) and the voltage reads 120v, the contact is what? (i.e. bad, closed, shorted etc)

Open

200

What is the Low Water Cut-Off?

Shuts down the system if water gets too low

200

What system pressure should most residential boilers operate at? (cold start)

12 PSI

300

All safeties are wired in ______________on a boiler system

Series

300

List three heat emitters

Base Board, Fan Coil, In floor

300

What does adding glycol to a hydronic system do to the transfer of heat?

reduces it.

300

Name two types of circulator pumps (not brands)

Wet Rotor, Three piece, ECM, Two piece

300

Name 3 safety controls added to the boiler externally.

Low water cutoff, Flow Switch, Back up Aquastat

400

A back up aqua stat or secondary limit is designed to?

Disable the burner/boiler circuit if the boiler gets too hot

400

A boiler relief valve is typically set to relieve at what pressure?

30 PSI

400

List 3 advantages to using a Boiler System instead of a Forced Air System

Quiet; cleaner; even heat; snow melt; less invasive; DHW; In floor heat

400

What opens the contacts on the Back-Up Aqua-Stat?

Too high of water (Supply) temperature

400

What is the purpose of the lever on the zone valve?

Used to manually open the valve

500

What does a Back Flow Preventer do?

Prevents water from going backwards.

500

How many BTU’s are there in 4ft of 3/4” 2x2 copper fin tube @180 degree boiler temperature

2400 BTU

500

How do steel fire-tube boiler heat exchangers work?

Water surrounds a group of steel tubes through which hot combustion gases pass

500

If a circulator pump speed in a zone is too high/fast, what effect does that have on the temperature? Explain.

Room remains cold; it has less time to release the heat from the system.

500

What is the purpose of using a Primary Loop on a 90% efficient boiler?

To allow the boiler to have constant water supply.

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