Safety
What is the first and last method of immobilization?
Dock lock if available
If not available wheel chocks
What is the torque spec for tote lids?
75 ft-lb
What are the first 3 steps on the Shipment Checklist?
Trailer is immobilized
Verify reference number and destination with driver
Verify trailer is inspected
Who takes our empty damaged totes?
Bulk Systems (Ivan is the hauler)
What is Lenny's favorite hobby?
Disc golfing
At what ppm will the ammonia field alarm alert?
25 ppm
What is the dry solids requirement for dextrose greens?
Greater than 80%
What is FW14 used for at the Beloit site?
For making cakes on the RVFs. Cakes are used to filter enzymes through the drum, removing excess cells.
How much dextrose has the Beloit site received through from Jan. 2024 to Sept. 2024?
14,652,950 kgs
Who are the October Food Safety and Safety star winners?
Jesse Morgan for F1 gearbox oil cleanup
Bob Redieske for ADM tanker had liquid in bottom of tanker
What is considered a violation of the Life Saving Principles while packing out? (this violation is specific to the pack out area)
It is a violation of company Life Savings Rules to walk on the pack out station rollers. This is an energized piece of equipment and must be LOTO’d prior to any work performed to or on the rollers.
What 7 additional personal quality and food safety requirements are there for packing out material?
Wash hands
Clean uniform
No pockets above the waist
Wear hairnet and beard net
No jewelry, no loose items behind the ear. (i.e., pen, pencil, earplugs, etc.),
No food, drink, gum, candy, or tobacco,
Wear clean nitrile gloves
What is used to adjust pH at PTF?
20% caustic to adjust up
CO2 to adjust down
What should be the correct response time for all alarms?
5 minutes or less
What is Wayne's favorite hobby?
Fishing
What must be done if the dock lock will not engage?
The delivery driver must be pulled from their cab and escorted until loading/unloading is complete.
What is the average release time for material from the lab?
5 days, 7 days for brewing (LAB - lactic acid bacteria)
What are the correct steps for FEFO material when receiving?
Check for production date on COA
Place correct stickers on all pallets
Rotate stock accordingly
What do the tank farm sump density meters alarm at?
What is the correct response when you see a density alarm?
STF 1.02
WTF 1.01
TF3 1.01
Check for any ongoing transfer and line walk tank farm
What are the IFF values?
Empowerment
Responsibility
Integrity
Innovation
Expertise
Name the Beloit site's 8 Life Saving Principles
Lockout Tagout
Confined Space Entry
Line & Equipment Opening
Working at Heights
Safety Interlock
Harming the Environment
Hot Work
Reckless Endangerment
How many different enzymes are used for making BTO blends?
15 different enzymes are used in BTO blends
What is Perlite used for at the Beloit site?
Perlite makes bodyfeed which mixes with the enzyme broth while being feed to the RVF drum. This helps with broth flow by helping to push enzyme through the RVF.
What is the cost of a 18,000 kg Distillase CX BTO blend?
$99,000 (price we sell at)
How many total approved Beloit site employees work at the Beloit IFF plant?
81