Safety
What is the minimum required PPE to enter the Plant?
1. Hard Hat
2. Safety Glasses
3. Steel toe
4. long sleeves
What are the steps for adding parts to a work order?
1. Select "issue material"
2. Enter user name
3. enter M# and quantity
3 select add item
4. Select all items and press the "issue"
5. Verify green check box is present.
When performing a task which is more important, Quality or Quantity?
Quality
Periodic tank inspections fall under what category of PSM?
MI- Mechanical Integrity
Name 4 areas that require a hot work to use power tools.
Building 27- Phosphites
Building 44- Acid/ Hipure
Building 46- 9228
Building 35- AP
SC420- AP
Building 36- Rail loading/unloading
When a work order needs additional parts who do you notify?
Planner. WO will be placed in Schedule 40 (awaiting parts)
Currently, what type equipment receives a failure flag?
Rotating Equipment
What is the name of the hardware that must be used for piping/flanges when working with acid?
Xylan or commonly known as fluoropolymer
Where do contaminated Haz rated rags and debris get disposed?
A separate waste stream container must be created for these items. Safety must be notified so the proper placards can be placed on the drums and staged in the correct area.
Name each work order status (0, 20, 30, 40, 50, 60, 70)
0- unapproved
20-In-planning
30 waiting on Op's
40- Waiting on PArts
50- cleared for Maintenance
60- Scheduled
70- Complete
When performing a PM and issues are found that can not be repaired on the spot, what should you do?
Create a follow up work order so the work can be scheduled.
What document must be filled out when a deviation is necessary to run an operation?
PHA- Process Hazard Analysis
When using the scissor lift is a person required to tie off?
No
Tie off is required when utilizing a boom lift.
What is the minimum percentage of hours worked that must be documented each week?
80%
When installing a pump or motor what must be turned in?
Alignment sheet must be turned in.
What 2 documents be must completed when a process component is modified or is not "like in kind"?
MOC and PSSR
Do all anchor points need to be certified?
No
• Fall Arrest »
Non-Certified: 5,000 pounds
Certified: 2 x maximum arresting force
• Work Positioning &
Non-Certified: 3,000 pounds
Certified: 2 x foreseeable force
• Travel Restraint
Non-Certified: 1,000 pounds
Certified: 2 x foreseeable force
• Horizontal Lifeline
Certified ONLY: 2 x maximum tension
What does CMMS stand for?
Computerized Maintenance Management System
What percentage of failure is due to improper installation of Industrial Equipment?
65%
What does PSSR stand for?
Pre-Start up Safety Review