Welding safety
Welding Tools & Equipment
Welding Processes
Welding Positions
Weld Quality & Defects
100

What piece of safety equipment protects your eyes and face from sparks and UV light while welding?

Welding helmet

100

What tool holds the welding electrode during stick welding?

Electrode holder

100

What welding process uses a consumable electrode coated in flux?

Stick welding (SMAW)

100

What welding position is performed on a flat surface?

Flat position

100

What term describes how well the weld fuses to the base metal?

Penetration

200

What should you always wear on your hands while welding to prevent burns?

Welding gloves

200

What tool is used to remove slag from a weld?

Chipping hammer

200

Which welding process uses a wire fed continuously through a gun?

MIG welding (GMAW)

200

What welding position is done on a vertical surface?

Vertical position

200

What defect occurs when the weld metal sits on top without bonding?

Lack of fusion

300

Why should loose clothing not be worn while welding?

It can catch fire or get caught in equipment

300

What machine component controls the amount of electrical current used for welding?

Amperage control

300

What welding process is known for producing very clean and precise welds?

TIG welding (GTAW)

300

What position requires welding from underneath the workpiece?

Overhead position

300

What causes porosity in a weld?

Contamination or trapped gas

400

What gas is commonly used in welding areas that can be dangerous if ventilation is poor?

Welding fumes / shielding gases

400

What type of clamp is used to complete the electrical circuit during welding?

Ground clamp

400

Why is shielding gas important in MIG and TIG welding?

It protects the weld from contamination
400

Why is overhead welding more difficult than flat welding?

Gravity affects molten metal

400

How can improper amperage affect weld quality?

It can cause weak or uneven welds

500

Why is proper grounding important for welding safety?

It prevents electrical shock and ensures a stable arc




500

What tool is used to clean metal before welding to improve weld quality?

Wire brush or grinder

500

Which welding process is best suited for thin metals and aluminum?

TIG Welding

500

Which welding position is considered the most challenging and why?

Overhead, due to gravity and control of the weld puddle




500

What steps can be taken to prevent weld defects?

Proper settings, clean metal, correct technique

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