Why did the hard hat break up with the baseball cap?
Because it needed a more protective relationship.
What is the first step before starting a lockout/tagout procedure?
Identify all energy sources and notify affected employees.
What is the #1 cause of pedestrian injuries around forklifts?
Struck-by incidents (often due to blind spots).
What are the early signs of heat exhaustion?
Heavy sweating, dizziness, fatigue, nausea, headache.
What is an audiometric test used for?
To measure hearing ability over time and detect loss.
What’s a forklift’s favorite kind of music?
Anything with a good lift beat.
You’re about to service a jammed conveyor. The machine is “off,” but still plugged in. What do you do first?
A. Start working since it’s off
B. Hit the emergency stop
C. Lock and tag all energy sources
D. Ask a coworker to watch the switch
Answer: C
Why: “Off” ≠ safe. You must isolate and control all energy.
Where should pedestrians walk in a warehouse to stay safe?
In designated walkways or marked pedestrian paths.
How much water should workers drink during hot conditions?
About 1 cup (8 oz) every 15–20 minutes.
What is the first thing you should do if exposed to blood or bodily fluids?
Wash immediately and report the exposure.
Why did the worker bring a ladder to the safety meeting?
Because they wanted to take safety to the next level.
What types of energy must be controlled during LOTO? (Name at least 3)
Electrical, mechanical, hydraulic, pneumatic, thermal, gravitational, chemical.
Why are blind spots especially dangerous around mobile equipment?
Operators may not see pedestrians, especially behind or beside the load.
A coworker is sweating heavily, dizzy, and says they feel sick. What should you do?
A. Tell them to push through
B. Give energy drink
C. Move to shade, give water, monitor
D. Send them home immediately
👉 Answer: C
C. Move to shade, give water, monitor
Can hearing loss from noise exposure be reversed?
No—it's permanent, but preventable.
Why don’t safety glasses ever get surprised?
Because they always see it coming.
You see a lock on a machine, but the worker who applied it isn’t around. Production wants it running. What do you do?
A. Remove the lock
B. Cut the lock
C. Follow removal procedure with supervisor
D. Restart the machine
Answer: C
Why: Only authorized removal procedures can override LOTO.
What should a pedestrian do before crossing paths with mobile equipment?
Make eye contact and ensure the operator stops.
Why is acclimatization important for new workers?
It helps the body gradually adjust to heat, reducing risk of illness.
What are the three most common bloodborne pathogens of concern?
Hepatitis B (HBV), Hepatitis C (HCV), HIV
Why was the caution sign so calm under pressure?
Because it knew how to handle hazardous situations.
What should you do if you find a machine locked out but no one is around?
Do NOT remove it—locate the responsible person or supervisor.
What is the operator required to do when approaching intersections or corners?
Slow down and sound the horn.
Which is a sign of heat stroke?
A. Sweating
B. Cool skin
C. Confusion and high body temp
D. Mild thirst
👉 Answer: C
Call 911 and begin rapid cooling (shade, water, ice).
A worker says their ears ring after work but it goes away. What does this mean?
A. Normal, no concern
B. Early sign of hearing damage
C. Allergy
D. Fatigue
Answer: B
Early sign of hearing damage