Basics
Quality
Production and Supply Chain
Business Functions
Formulas and Calculations
100

What does KPI stand for?

Key Performance Indicator

100

What KPI measures the % of products passing without rework?

First Pass Yield (FPY)

100

What does OEE stand for?

Overall Equipment Effectiveness.

100

Which KPI measures employee exits per year?

Turnover Rate.

100

Formula for Scrap Rate.

Scrap Units ÷ Total Units × 100.

200

True or False: All metrics are KPIs.

False (only some metrics are KPIs).

200

What does COPQ stand for?

Cost of Poor Quality


200

Which KPI shows if suppliers deliver on time?

Supplier On-Time Delivery %.

200

What does NPS stand for in Customer Service?

Net Promoter Score.

200

Formula for On-Time Delivery.

Orders on Time ÷ Total Orders × 100.

300

Give 1 example of a metric and 1 example of a KPI in manufacturing

Metric = units per shift, KPI = OEE

300

If 980 units out of 1000 pass the first time, what is FPY?

98%

300

If a machine runs 480 min/day but stops 60 min for breakdowns, what’s Availability?

420/480 = 87.5%.

300

Which IT KPI measures downtime vs uptime?

System Uptime %.

300

If 20 out of 100 orders are backordered, what’s the Backorder Rate?

20%.

400

In a company dashboard, which do managers prioritize more: metrics or KPIs?

KPIs

400

Which KPI measures defects per 1 million opportunities?

DPMO

400

Inventory Turns formula?

Cost of Goods Sold (COGS)÷ Average Inventory Value.

400

Time-to-Fill is an HR KPI. What does it measure?

Days to hire someone.

400

Formula for Cost Variance (CV).

CV = Earned Value – Actual Cost.

500

What makes a KPI "key"?

It directly ties to business goals or strategy.

500

True or False: Customer complaints per month is a KPI.

True (if tied to customer satisfaction goals)

500

True or False: Cycle time is always a KPI.

False (it’s a metric unless tied to a target).

500

In project management, what does SV (Schedule Variance) measure?

Difference between Earned Value and Planned Value.

500

If 50 defects occur in 500 units with 5 opportunities/unit, what’s DPMO?

(50 ÷ (500 × 5)) × 1,000,000 = 20,000.

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