Don't Fork this up
Tools Used in 5S
I know what I'm doing
Pick it up, now put it down
Name that Forklift
100
The minimum age to operate a forklift.
What is 18 years old?
100
A systemic evaluation of a workplace to assess its adherence to the 5 principles of the 5S methodology.
What is a 5S Audit?
100
These are the 3 Center of Gravity tip-overs that can occur.
What are side to side, forward, and backward?
100
The forklifts center of _______ changes when its loaded vs unloaded.
What is Gravity?
100
End controlled, ability for the operator to walk or ride at the back of the truck.
What is the Pe 4500?
200
True or False: If you can drive a car - you can definitely drive a forklift.
What is False
200
A management practice where leaders visit the actual workplace to observe processes, identify areas for improvement, and address potential issues.
What is a gemba walk?
200
As of 2025, there are almost 500,000 of these in the US.
What are forklift operators?
200
The forklifts weight capacity is found there.
What is Data Plate?
200
Has a triple stage mast.
What is Rr 5700?
300
How many classes of forklift are there?
What is, 7.
300
A designated storage space used within the 5S methodology to hold item s that are temporarily identified as not needed, unneeded, or misplaced within a specific work area.
What is a red tag area?
300
The front wheels of a lift truck serve as the ____________________ between the weight of the truck and the weight of the load being carried.
What is Fulcrum point?
300
**DAILY DOUBLE**
What is the maximum distance a forklift can be left unattended?
What is 25 feet?
300
For indoor use, IC engines, counterbalanced and use solid cushion tires.
What is the C-5 Cushion?
400
It is permissible for the operator to move the forklift with its load fully raised during these times.
What is when stacking and de-staking.
400
A visual workflow management method, often used in lean manufacturing, that helps teams visualize their work, manage their workflow, and optimize efficiency by limiting work in progress (WIP) and focusing on continuous improvement.
What is a kanban system?
400
At Crown, they have the right of way.
Who is nobody?
400
The point where the heaviest part of the load is located.
What is the load center?
400
Rider Deep Reach, monolift mast.
What is the Rmd 6000?
500
42.5% of all heavy machinery-related fatalities in the manufacturing sector are caused by this.
What are forklift accidents?
500
A detailed definition of the current best practices for performing an activity or process. Contains instructions, useful graphics, and anything else necessary to ensure that work is done consistently no matter who does it.
What is a work standard?
500
42% of forklift accidents in the US involve this (2025).
What are tip-overs?
500
The stability ______ refers to where you must keep the center of gravity of a forklift.
What is, Stability Triangle.
500
Cannot be used as a walkie.
What is the Pr 4500?