TPM
The meaning of AM.
A) Automotive Maintenance
B) Autonomous Maintenance
C) Awesome Manufacturing
What is Autonomous Maintenance?
Use this methodology for errors related to humans
What is HPEL
These conditions help to develop the capability and stability of our organization
Visual Mgmt
Problem Solving
Standardized ways of working
Lean Leadership
What are the Lean basic conditions
The best documented way of performing a task, centered around human activities, that when followed ensures repeatable measurable outcomes and is the baseline for continuous improvement
What is Standard Work
The first state to ratify the Constitution
A) Maryland
B) New Jersey
C) Delaware
What is Delaware
Purpose of AM0
A) LOTOTO
B) Initial Clean
C) Safety and Quality
What is safety and quality?
During a level zero, if the process is missing this: STOP & Create
What is a standard?
The list of basic conditions include the following
What is
Visual Mgmt
Problem Solving
Standardized ways of working
Lean Leadership
In 1983...
A) president was Ronald Reagan
B) A gallon of gas was $1.24
C) Buck started at NWK
D) All of the above
All of the above!
The names of the 5S in standard work are the following:
What is
Sort, Set in Order, Shine, Standardize and Sustain
A total measure of performance that relates the availability of the process to the productivity and quality.
A) OEE
B) Mean time between stops
C) Mean time between Failure
What is OEE?
There are three levels of the problem-solving Pyramid
What is Level 0, PPS and Six Sigma
Examples of Visual Management include which of the following
A) Tier boards
B) Andon System
C) HPEL
What are tier boards and Andon System
What standard work is NOT
A. Flexible
B. Optional
C. Created in isolation
D. Inactive
ALL OF THE ABOVE
The Red Tag activity typically occurs in which of the steps in the 5S process
What is Sort
In TPM the machine, technicians and operators are referred to as?
Who is baby, doctor and parent?
Use this methodology for 2 or more red trends on your tier board
What is PPS?
The seven elements of waste include 5 of the following
What is TIMWOOD
Transportation Inventory Motion
Waiting Overprocessing Overproduction Defects
The Benefits of Standard Work include but are not limited to:
What is
A) Great control of daily activities
B) Helps you work smarter not harder
C) Helping to build skills, knowledge & capabilities
D) Helps make learning easy and improve engagement
Instituting best practice and developing methods for the 5S's to create a consistent and clear approach occurs in which of the 5S stages
What is STADARDIZE
When a piece of equipment breaks down due to dust, grime, no lubrication, and misalignment
A) Forced Deterioration
B) Equipment lifecycle
C) Wear Parts
What is Forced Deterioration?
Use this Japanese name board to show red/green visual status of tasks/audits/ problem solving etc. completed.
What is Kamishibai Boad
The lean leadership pillar includes but not limited to the following three examples
What is
How many elements of standard work are there? name them?
What is 3
What is
1. Standard Work Instruction
2. Job Instruction
3. Standard Work Confirmation
If you cant do 5S you cant do Lean, list at least 2 examples of the lean enterprise where 5S is foundational
What is
SMED (Single Minute Exchange of Die)
Standard Work
TPM
Office Lean