Wastes
Acronym for identifying the 8 wastes.
What is Down Time or Tim Woods
Establishes the best demonstrated way to do a set of tasks
What is Standard Work
This role of a kaizen event has a higher knowledge of the FBS tool and is able to provide guidance to the team and helps remove roadblocks.
What is Facilitator
Removing unneeded tools, materials & clutter from work area.
What is Simplify or Sort
ADU stands for....
What is Average Daily Usage
The "I" in Down Time
What is Inventory
What is Process Time or Cycle Time
Single document that lists all details of a kaizen event.
What is Kaizen Charter
What is Red Tagging
Replenish only what has been consumed & visual control of all resources are examples of what?
What is a Pull System
Wastes identified by completing a spaghetti diagram.
What is Motion
Fill in the blank.
______ = Available Time / Customer Demand
What is Takt Time
Team based continuous improvement process that utilizes FBS tools to quickly eliminate wastes & standardize the resulting process at Gemba. Generally takes 4-5 days to complete.
What is Kaizen Event
Most difficult "S" in 5S.
What is Sustain
Time from signal to bin replenished.
What is Lead Time
NVA stands for....
What is Non-Value Added
Document showing operator placement in cell, process steps with times, operator balancing and production goals
What is Playbook
Fill in the blank.
Don't let _______ get in the way of better.
What is Perfect
"Make it visual" is which "S".
What is Stabilize
Right sized inventory, support flow at customer takt & reduce risk of errors are all objectives of what?
What is Dynamic Kanban
Name 5 of the 8 Wastes.
What are Defects, Over-Production, Waiting, Non-utilized Talent, Transportation, Inventory, Motion, Extra-Processing
Name 1 aspect of a Lean cell
What are Flow, Standard Work (playbooks), Inventory at Point-of-Use, Pull System, DM/Scorecard, U-Shaped flowing in counterclockwise motion, Inventory replenished via Kanban
Japanese term for waste
What is Muda
Sometimes referred to as the 6th "S".
What is Safety
Fill in the blank.
KB = Daily Usage*(Lead Time+_______)/Kanban Qty+1
What is Safety Stock