Visual Management
This is the color that is typically used to identify an abnormal or defective condition
What is Red?
The form of waste that Error Proofing seeks to address
What are Defects?
The three may ways to improve a lean process is to reduce these three factors.
What are wastes (MUDA), overburden (MURI), and unevenness (MURA)?
What is typically the first step in any problem solving activity?
What is Containment?
There were five Improvement Tools identified as supporting Built-In Quality. Identify three of them.
What are 5S, Visual Management, Teams, JIT Production, Leader Standard Work?
The level of visual management when it is implemented at a work bench (Hint: There were 3 levels named in the training)
What is the micro level?
If a process is operating at a Level 0 quality level, the _______________________ inspects the finished goods
Who is the Customer?
DOWNTIME is an acronym for what type of wastes?
What are Defects, Overproduction, Waiting, Non-Utilized Talent, Transportation, Inventory, Motion, Extra-Processing
What are the individual components of a 3W/1H Analysis?
What are What, When, Where and How Much or How Many?
How did the A3 problem solving process get its name?
What is from the size of the paper?
This should be your next step after you've decided on whether you're implementing existing Visual Management standards in other areas or experimenting and developing new visual management standards
What is decide upon the initial scope?
This is the true purpose of inspection
What is to determine the root cause of the problem?
What waste is often considered the "Mother of all Wastes"?
What is overproduction? Because it has a multiplier effect on all of the other wastes.
A supplier action center is typically associated with which Quality Level
What is Level 5?
What is the first benefit of Built-In Quality?
What is immediate discovery of the defect?
The 3 ways in which visual management can be implemented
What is automatic, manual, or always on?
These are the 4 C's of quality
What are Confirm, Communicate, Cooperate, and Check?
What is the Japanese term for the concept that is often translated as "Intelligent Automation"?
What is Jidoka?
There are five key paradigms of Built in Quality, name two of them.
What are Standards Limit Creativity vs Standards Enable Creativity; Hiding Problems vs Exposing Problems; We Cant Afford to Stop the Process vs Stop and Fix the Process; Who can we blame vs What is the Cause; and Plan Quickly, Act Slowly vs Plan slowly, act quickly.?
Practical problem solving begins with this activity?
What is going to the Gemba (where the work is done)?
The use of andon lights to let others know when a machine has stopped is an example of this type of visual control
What is automatic?
Step 3 of the PDCA problem solving approach requires us to set a target. The target should be SMART. SMART is an acronym for these words.
What is Specific, Measurable, Achievable, Relavent, and Time-bound?
An Andon system which allows time for problem-solving and recovery is called this?
What is a Fixed-position stop system?
A good problem solving statement has these four characteristics?
What are: (1) it is short; (2) it is focused on the gap; (3) it is measurable / factual; and (4) it addresses a quality, delivery or cost issue.
What is the term used to describe communicating with other members of the team to be on the lookout for escapes of a particular defect?
What is FEEDFORWARD?