Fundamentals
Lean Wastes
Lean Definitions
Applying Lean
Pot Luck
100
Lean is about creating _________ and eliminating ______
Value and Waste
100
Name 3 of the 8 wastes in Lean
Transport
Inventory
Motion
Waiting
Overproduction
Overprocessing
Defects
Skills
100
A Product or service provided to the Customer at the Right Time and Place, at the an appropriate price as defined by that Customer is considered what?
Customer Value
100
TRUE OR FALSE:
Lean can only be applied to manufacturing.
What is....?
100
In what month and year did the MCO (movement control order) first start in Malaysia?
March 2020
200
Lean stands for Less Employees are needed - True or False?
False
200
This waste occurs when something is made before it’s needed and is considered the most dangerous waste of all!
Overproduction
200
The flow of material through all activities required to process and deliver value to your Customer, is called?
The Value Stream
200
Name the two main phases (maps) of value stream mapping.
1. Current State
•Follows a product or service’s from order to delivery to determine the current conditions in the process.
•Walk the process with a team of Subject Matter Experts (“SME”) consisting of people familiar with the process.
•The VSM MUST describe what is ACTUALLY going on in process—capture reality (all the value and non-value added steps of the process.)
2. Future State
What the process would look like if waste is eliminated and all the steps are linked by flow.
200
What is the current highest grossing movie at the box office?
Avengers Endgame
300
Which car company is widely credited as the influence for Lean Thinking's popularity?
TOYOTA?
300
Which of the wastes is considered the 8th Waste
Skills and Knowledge
300
A process which is not able to create the demand needed is known as what?
A bottleneck
300
What is the true meaning or definition of Kaizen
Change for the better.
300
How many official James Bond actors have there been?
Bonus 100 for naming all 6.
6
Connery
Craig
Lazenby
Dalton
Moore
Brosnan
400
Name 3 ways to assess if an activity is adding value?
1) Customer is prepared to pay for it
2) Transforms the product or service
3) Is done right first time
400
What are some common causes of waste?
Lack of standardization, Non adherence to procedures, Product defects, Late material deliveries
400
A Japanese term meaning Go See in Lean is?
Gemba
400
Give a minimum of three benefits that you can obtain from applying lean
Process Simplication
Reduced Cost
Improved Employee Engagement
Improved Customer Satisfaction
Better OTD
Reduced Lead Time
Less Safety incidents
Better productivity
400
Who won the F1 championship in .......2012
Sebastian Vettel
500
Name the five Lean principles in order?
500
Apart from TIMWOODS, there is another ACRONYM for the 8 Wastes - it's DOWNTIME. What does each letter stand for in this new acronym?
Defects
Overproduction
Waiting
Non Utilisation of Talent
Transport
Inventory
Motion
Extra Processing
500
Mistake or Error proofing a product or process is called what in Lean?
Poka Yoke
500
Name a minimum of three metrics you can use to track Lean improvements.
What are....?
1. Lead Time
2. Cycle Time
3. Waste %
4. Value Added %
5. Percent Complete & Accurate
6. Percent Plan Complete
500
What is the current distance from the earth to the moon in Km. Nearest guess.
A) 10,000km
B) 95,000km
C) 500,000km
D) 762,000km
384,400 km