Tool for preventing problems
What is an FMEA?
Type of flows in a VSM
What is Information and Material Flow?
The over-arching part of Box 1
What is the Ultimate Goal?
This type of bar graph is used to help prioritize areas for process improvement?
What is a Pareto Chart?
VSM
What is Value Stream Mapping?
Start an FMEA with this
What is a process flow?
two states of a VSM
What is Current and Future?
The three tools you can use to breakdown the problem.
What is Tree Diagram, Process Map, and Pareto Chart?
The Japanese word for waste is:
What is MUDA?
TPM
What is Total Productive Maintenance?
This element of the FMEA represents the chance of missing the failure during the design or process.
What is detection?
I represent inventory build up
What is a triangle?
Making an evaluation matrix of potential solutions
What is developing countermeasures?
Why Why Why Why Why
What is the 5 Whys?
FMEA
What if Failure Modes and Effects Analysis
This type of FMEA would be used to assess a new manufacturing line.
What is a process FMEA?
how often a unit or product/service is completed by the operation; start to finish
What is Cycle Time?
This will assist with preventing the problem from reoccurring.
What is a standardized process?
Source where you can steal shamelessly from other plants?
What is the lean collab?
EBITDA
What is Earnings before interest, tax, depreciation and amortization?
Defined as the manner in which a component, system, process, etc. could potentially fail to meet the design intent.
What is a Failure Mode?
the heartbeat
What is takt time?
Human, Physical, and/or Organizational causes
What is Contributing Factors to Root Cause Analysis?
In lean thinking, value and waste are always defined from the perspective of this stakeholder.
What is the customer?
SIPOC
What is suppliers, inputs, process, outputs, customers?