5s
TIM WOODS
Morning Meeting
LEAN
LEAN HISTORY
100
Name the 5S's
1. Sort
2. Set in Order
3. Shine
4. Standardize
5. Sustain
100
What does TIM WOODS stand for?
Transport
Inventory
Motion
Waiting
Over processing
Over production
Defects
Skill of employee
100
What is the recently added purpose?
Ensure we are sustaining continuous improvement.
100
Having your voice heard within an organization is an example of what LEAN principle?
Respect
100
Who created the first moving production line ?
Henry Ford created the first rolling production line 108 years ago today!
200
TRUE or FALSE
Once you have completed a step in 5s-ing you cannot go back.
FALSE.
You can always go back to any step and improve it.
200
True or False?
When you are moving wood from the van to the table it is value added.
False.
200
What is the most powerful word in the human language?
A person's name
200
What is the concept behind this image?
200
Who coined the term Lean?
John Krafcik from MIT coined this term during his masters thesis on Toyota.
300
Paul condensed the 5s to 3s, what are they?
1. Sort
2. Sweep
3. Standardize
300
Out of the 8 wastes which one is considered to be "the mother of all wastes"
Over production.
300
How should you treat your external customers verses your internal customers?
With the same repect.
300
What are the 4 main purposes of LEAN?
To make things:
1. Easier
2. Better
3. Faster
4. Cheaper
300
Who created TPS?
Taiichi Ohno
400
What is the definition of "sort"?
Remove all items from the workplace that are not needed for current production.
400
Washing dishes by hand verses doing them in the dishwasher are examples of what?
One piece flow & batch.
400
What does Hansei mean?
To reflect and understand our actions.
400
What is SILO mentality?
Silo mentality is when different teams or team members in the same company purposely don’t share valuable information with other members of the company. This silo mindset hurts the unified vision of a business and deters long term goals from being accomplished.
400
Where was the first known use of Lean?
Lean origins trace back to the Venice Arsenal in the 1500s, when Venetian shipbuilders could roll complete galley ships off the production line every hour, a remarkable achievement enabled by several weeks of assembly time being sequenced into a continuous, standardized flow.