Control Points
Shutdown Procedures
Common Mistakes
Inspections
Real Scenarios
100

What is a lockout point?

Energy source control

100

First step before maintenance?

Shut down equipment

100

Leaving energy on?

Unsafe, common error

100

How often to inspect LOTO devices?

Before use & periodic

100

Equipment starts unexpectedly, what went wrong?

LOTO not applied correctly

200

True/False – Only electrical sources require LOTO.

False

200

What should be verified?

Zero energy

200

Sharing locks?

Not allowed

200

Why inspect locks & tags

Ensure proper function

200

Tag missing on control point?

Report & correct

300

Name one energy type to control.

Electrical, hydraulic, pneumatic, mechanical

300

How to test controls?

Follow procedure

300

Bypassing tags?

Safety violation

300

Who checks compliance?

Supervisor/EHS

300

You notice shared locks?

Remove & report

400

(Daily Double): Purpose of LOTO?

Prevent unexpected startup

400

Why follow written procedures?

Consistency & safety

400

Skipping verification?

Could cause injury

400

What’s documented in inspections?

Findings & corrective actions

400

Energy left in system, technician unaware?

Dangerous, fix immediately

500

Who authorizes removal?

Trained personnel

500

What is tagout?

Inform others not to operate

500

(Daily Double): Using wrong lock?

Ineffective isolation

500

Purpose of audits?

Continuous safety improvement

500

Why document near misses?

Prevent serious incidents

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