Forklift Safety
What is the first thing you should do before starting a forklift shift?
Perform a pre-use inspection.
What should you do if you're caught in a lightning storm with no shelter?
Crouch low on the balls of your feet with your head down, minimizing contact with the ground.
When should you replace disposable earplugs?
After each use or when dirty/damaged.
What is the main reason we use Lockout/Tagout?
To keep machines from starting while someone is working on them.
What’s one critical step before starting any heavy equipment?
Perform a walkaround inspection.
Where can you find the company’s Safety Manual?
On the company's safety software app/ Safe Tapp
What does the seatbelt on a forklift help prevent?
Being thrown from the cab or crushed in a tip-over.
What is the 30-30 rule for lightning?
If thunder occurs within 30 seconds of lightning, seek shelter and wait 30 minutes after the last thunder.
How do you know when safety boots need replacing?
When the tread is worn or the toe cap is damaged.
What is a lockout tag?
A lock and label used to show that equipment should not be turned on.
Who is authorized to operate heavy machinery?
Trained and certified operators only.
What does SDS stand for?
Safety Data Sheet.
What should you never do while operating a forklift?
Carry passengers or lift people without an approved platform.
Can you continue work in a metal-roofed structure with no walls during a lightning storm?
No, that does not provide adequate lightning protection.
What causes safety glasses to lose effectiveness over time?
Scratches, UV exposure, or worn-out anti-fog coatings.
Who should put on the lock and tag?
The person doing the work on the machine.
What does a “spotter” do during heavy equipment operations?
Guides the operator to prevent collisions or hazards.
What should you do if a co-worker is injured and non-responsive?
Check the scene, call 911, and begin first aid if trained.
What does the load capacity plate tell you?
The maximum weight the forklift can safely lift at a given height.
Why is working near tall, isolated objects dangerous during a storm?
Lightning is more likely to strike tall objects.
True or False: A cracked hard hat is still usable if it’s less than a year old.
False — any crack compromises its integrity.
What should you do before starting work on a machine that was running?
Turn it off and lock it out to make it safe.
When should backup alarms and warning systems be checked?
Before each shift during inspection.
What is the proper way to report a safety hazard?
Notify your supervisor or use the company’s safety reporting system. SAFE TAPP
Why is it dangerous to turn a forklift while on a ramp or incline?
It can cause the forklift to tip over due to uneven weight distribution.
True or False: Wearing rubber-soled shoes protects you from lightning.
False — rubber soles offer no real protection from lightning.
Why is it important to log PPE inspections and replacements?
For compliance, accountability, and ensuring worker protection.
What should you do if you see a lock or tag on a machine?
Do not touch the machine — it’s being worked on and could be dangerous.
What should you do if you lose visibility in a blind spot?
Stop the machine until the area is clear or use a spotter.
Name three things found on an SDS.
Hazard identification, first aid measures, handling/storage instructions.