LOTO
Fall Prevention
Rigging/Hoisting & Housekeeping
Other
100

At the plant level, who are all the individuals authorized to approve an emergency lock removal?

Emergency lock removal can only be approved by the Plant Manager, and they must follow established procedures

100

Falls represent the _______ cause of death in the construction field and the _______ cause of death in general industry

1 and 3

100

What is the maximum allowable thickness of combustible dust buildup?

1/32 of an inch

100

What does GFCI stand for?

Ground fault circuit interruptor

200

When is an out of service lock used?

When a piece of equipment is required to be placed out of service, a departmental “Out of Service Lock” (OSL) and Out Of Service tag is to be placed on the equipment’s power source.

Department employees may each have a common key for their department OSL.

200

When is fall protection required? 2 criteria

•Work performed with unprotected edges at heights of 4 feet or greater requires the use of fall protection

•Work within 6.5ft of an unprotected edge

200

Surprise Question - you can choose the question unless you are Claudia or Cliff : What is Claudia's start Date with CGC (Month and year is acceptable)? Alternate question is: What is Cliff's full name in the correct order

July 2018 (I think)

Eltoncliff Tuyishime Ntwali

200

What 2 criteria define a confined space?

1.Not Designed for Continuous Worker Occupancy

AND

2.Atmospheric hazards can occur

•Eg. Limited openings for entry and exit, Unfavourable natural ventilation, Source of air contamination.

300

Name 3 types of energy hazards with examples

- kinetic energy: flywheels, rollers, inverters

-electrical energy: wires, MCCs, breakers

-fluid pressure: water lines

-air pressure: shoes on conveyors, suction devices on robots, forming plate, rams

-potential energy: tipple table, press brakes

-pressurized liquids and gasses: storage tanks

300

2/3 of all falls occur with what three types of work?

Ladders, roof work, and scaffold work

300

What is the USG rule for the % capacity of a crane that is allowed to be applied during a crane lift?

75%

300

What does WHMIS, HAZWOPER, and GHS stand for?

Workplace Hazardous Materials Information System

Hazardous Waste Operations and Emergency Response

Globally Harmonized System

400

What is a lockbox and how/when is it used?

A lockbox can contain several keys to locks that can be used when locking out multiple pieces of equipment and has slots to apply multiple locks to the box itself. This allows multiple individuals to lockout multiple pieces of equipment and the locks of each piece of equipment is contained in the box - these locks are lockbox type locks and not personal employee locks. The box itself is locked by employees personal locks. 

400

What ratio of rise vs run do extension ladders need when being setup - ex, for every xxxx ft up it has to be xxxx ft out

Extension ladders must be placed at an angle of 1 foot out for every 4 feet up

400

Name 3 combustible dust present in board plants

STARCH

SUGAR/DEXTROSE

FLOUR

WOOD SHAVINGS

PAPER FIBRE

400

Give 3 causes of Arc Flash

•Dust build up

•Dropping tools

•Accidental Touching

•Condensation

•Material Failure

•Corrosion

•Faulty Installation

•Overloaded Equipment

500

Name and explain the 7 steps of LOTO

1.NOTIFY  all affected employee(s) of LOCKOUT and reason.

2.SHUTDOWN the equipment using normal stopping procedure(s).

3.ISOLATE energy source(s).  Dissipate and restrain stored energy.

4.LOCKOUT energy isolating device(s) with your assigned lock(s). Ensure the energy isolating device cannot be turned on while in the locked position.

5. Ensure safety of personnel.  Operate push buttons to TEST/JOG isolation and then turn controls to “OFF” position.

6. After servicing equipment, CHECK to ensure no one is exposed and guards are installed 

7. Remove lockout.  RE-ENERGIZE

500

What is the difference between fall prevention and fall protections, give an example of each

Prevention: Eliminates the risk of falling through task redesign, barriers and administrative controls

Examples: Fall Restraint Systems, Guardrail Systems, Warning Lines

Protection: Allows a worker to fall, trusting a fall protection system to stop the fall before hitting the ground or next level

Example: Fall Arrest Systems

500

Name 5 things that trigger a critical lift as per the model program

1. Increased potential or risk of injury due to increased number of people involved in the lift.

2. Any lift requiring more than one crane.

3. Below the hook weight exceeding 95% of the rated capacity for fixed hoists or cranes. Below the hook weight greater than 75% for mobile cranes.

4. The load being lifted has a single surface area (i.e. – one side) greater than 400 sq. ft.

5. Any lift that causes plant operation interruption.

6. Where the load plus rigging exceeds 10 tons.

7. Any lift where engineering assistance is required to determine the weight and the weight estimate requires engineering judgments or assumptions.

8. Any lift assembly that incorporates non-ordinary lifting gear.

9. Lifts that are made where the crane or load are placed over buried utilities, or within 20 feet of the prohibited zone around overhead power lines.

10. Any lift where outrigger pads have a questionable support base. For example, soils which have limited load bearing capacity such as recent fill or disturbed soil, ground within 20 ft. of an excavation, trench, shoring, or on structures of unknown floor loading capacity.

11. Any lift utilizing a helicopter.

12. Any situation deemed critical by the person in charge, rigging supervisor, project manager, and project engineer or plant manager.

500

What class of Hi-Vis PPE is required at all CGC plants? Give 2 specifications of this class of Hi-Vis PPE (color, pattern, type of material, width of stripes, etc)

Class 2

  • Background material: should be fluorescent yellow-green, fluorescent orange-red or fluorescent red, or bright yellow-green, bright orange-red or bright red.
  • Combined-performance retro reflective material (i.e. the stripes): should be fluorescent
  • yellow-green, fluorescent orange-red or fluorescent red - and must be in contrast (that is, have a distinct color difference) to the background material.
  • a symmetric "X" on the back extending from the shoulders to the waist,
  • two vertical stripes on the front passing over the shoulders and down to the waist
  • a waist-level horizontal stripe extending entirely around the back to the bottom of the vertical stripes on the front. This horizontal stripe may continue between the front vertical stripes (optional).
  • For all classes, the total width of stripes/bands must be at least 50 mm (1.96") throughout. Stripes/bands near the bottom edge of a garment, sleeve or pant leg must be at least 50 mm (1.96") away from the edge
  • Stripes/bands may be made up entirely of combined-performance or retro reflective material.
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