Welding Methods
Cutting Procedures
Welding Safety
Tools & Equipment
Welding Basics
100

When welding, The amperage you set your machine to depends on what factors?

The type and thickness of your work piece

100

What two gasses are used in oxy-acetylene cutting?

Oxygen and acetylene 

100

What is the most common injury to welders?

Burns 

100

The longer the handle on a wrench, the better the ______?

Leverage or Torque

100

The process of depositing connective weld beads parallel to one another

Padding

200

The degree of taper on an electrode effects what?

Weld penetration and bead width
200

What is the process called when taking a piece of metal from a factory squared edge to a v-groove?

Beveling

200

How far should the bottom of a ladder be from the structure it is leaning against? 

1/4 of the height 

200

What number in a SMAW electrode name denotes positions rod can be used in? 

3rd number

200

What causes a narrow bead with excessive undercut?

Travel speed too fast

300

What welding process is the most versatile for most welding situations or locations?

SMAW

300

How far can a plasma arc spray? 

40ft

300

Under what circumstances can you receive electric shock? 

When you touch two pieces of metal with electric voltage or current

300

How often should you check the condition of your ground clamp and electrode holder leads? (EX. nicks, cuts, loose screws)

Daily

300

What are the two types of gasses found in most welding/fabrication shops?

Inert and combustable

400

In GTAW welding as the current increases, what must you also increase? 

Electrode size

400

Name two gasses you can use as a fuel source for torch cutting

Acetylene and Propane

400

What is the maximum distance from the grinding wheel you can have your work guide set at for a pedestal grinder?

1/8"

400

What is the first thing you should do when changing out a disc/wheel on an angle grinder? 

Unplug the cord

400

What is the tool used to measure weld size?

Fillet gauge

500

The process of heating metal and cooling it slow to remove stress and make it easier to work

annealing 

500

What is the melting point of steel 

2500-2800 degrees

500

What is the most hazardous metal alloy to weld? 

Stainless Steel

500

What are the two processes you could use a constant current welding machine for? 

SMAW and Carbon Arc Gouging

500

What is the area around the weld that was altered by the heat cause by the weld?

Heat affected zone

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