ALUMINUM BASICS
FURNACES & MELTING
ALLOYING ELEMENTS
ALUMINUM ALLOYS
PLANT LIFE & SAFETY
100

This is the chemical symbol for aluminum.

What is Al?

100

This is the temperature at which pure aluminum melts, approximately.

What is 660°C / 1,220°F?

100

This element is the primary component of aluminum alloys.

What is aluminum?

100

This alloy series is known for commercially pure aluminum.

What is the 1xxx series?

100

This protective equipment should be worn to protect your eyes from molten metal and furnace hazards.

What are safety glasses?

200

This ore is the primary source of aluminum.

What is bauxite?

200

This furnace process turns solid aluminum scrap or ingot into liquid metal.

What is melting?

200

Adding this element is common in 5xxx-series alloys and improves strength and corrosion resistance.

What is magnesium?

200

This series primarily uses copper as its principal alloying element.

What is the 2xxx series?

200

Water contacting molten aluminum can cause this extremely dangerous event.

What is a steam explosion?

300

Aluminum has this atomic number.

What is 13?

300

This material is added to aluminum melts to help remove hydrogen and inclusions.

What is salt/flux?

300

This element is a major alloying addition in 2xxx-series aluminum and can significantly increase strength.

What is copper?

300

This series is known for magnesium-containing alloys and generally is not heat treatable.

What is the 5xxx series?

300

This is the layer of oxidized material that forms on the surface of molten aluminum.

What is dross?

400

This property makes aluminum especially valuable for transportation applications.

What is low weight / low density?

400

This unwanted gas is particularly important to remove because it can cause porosity in cast aluminum.

What is hydrogen?

400

This element is commonly associated with 6xxx-series alloys and combines with magnesium to provide heat-treatable strength.

What is silicon?

400

This series contains magnesium and silicon and includes alloys such as 6061.

What is the 6xxx series?

400

Before charging wet or contaminated scrap into a furnace, this critical hazard must be addressed.

What is moisture contamination?

500

Aluminum's density is approximately this many times lower than steel's.

What is approximately one-third?

500

This furnace condition can cause excessive oxidation, metal loss, and potentially dangerous reactions.

What is excessive temperature / overheating?

500

This element is commonly found in 7xxx-series alloys and is responsible for much of their very high strength.

What is zinc?

500

This series is famous for very high-strength aluminum alloys and includes 7075.

What is the 7xxx series?

500

In an aluminum furnace, this is one of the biggest reasons moisture is considered extremely dangerous around molten metal.

What is rapid conversion of water to steam causing an explosive metal ejection?

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