FUN
Exciting
Yay
Wow
Boom
100

What is the definition of "mura"?

Imbalance

100

What is Sift?

Separate the necessary items from the unnecessary ones and discard the latter.

100

If a pallet were to slide off the forks what should the team member in process do?

STOP...CALL...WAIT.

100

What do you do if you forget your badge?

Report to security to receive a temporary badge.

100

How often is 4S be performed?

Daily

200

What is the meaning of "muri"?

Overburden

200

What is shine?

Clean and repair your uniforms, PPE and other personal items whenever they get dirty or damaged. Keep the worksite in pristine condition through consistent Sifting, Sorting, and Sweeping.

200

What are you supposed to do at cross walks?

Stop, Look, and Point.

200

What day does the pay period end?

Monday of pay week.

200

If a finding isn't closed out within 7 days what sheet does it need to be transferred to?

Difficult to do.

300

What is the meaning of "muda"?

Waste

300

What is Self-discipline?

Follow all safety rules, be good example of 4S behaviors and train others to do the same in order to establish an environment where everyone (ZENIN SANKA) can remind each other to follow the rules and hold one another accountable

300

What must we be sure and wear when in process?

Required PPE.

300

If a team member wants to request tomorrow off, what is the latest they can put in the request before it becomes an EPTO?

Before 12 pm for dayshift and 12 am for nightshift.

300

When is a JSA required?

When the work that is being performed isn't standardized.

400

What is sort?

Give the necessary items names, set home positions for them that provide the best ease of use and make sure they are always returned neatly to those home positions.

400

What is ZENIN SANKA?

Everyone

400

What does JSA stand for?

Job Safety Analysis.

400

What are your options for double pay when you work on a holiday?

Have paid out on your check or have it turned into PTO.
400

What are the steps to the team member 4S process in the correct order?

1. Zone Map

2. Grab Card

3. Write Down Findings 

4. Sign Off

500

What is sweep?

Clean any areas that are dirty or soiled, identify the root cause of the dirt or contamination and make countermeasures to restore the area to optimal conditions.

500

How often are team members expected to have a kaizen?

6 months

500

What must you do before operating equipment? (After JSA is signed)

PIV Inspection.

500

At what point do you start to accumulate ocurences?

After you've used all of your EPTO's.

500

What should occur if a box truck was on a dock door?

The trucker is required to unload the onto the dock plate.

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