metal transfer & gas
power sources
welding variables
weld characteristics
types of wear
100

limited to flat and horizontal, must have DCEP with at least 80% Argon

Spray transfer

100

what limits current output at short-circuit?

slope

100

what prevents the weld puddle from oxidizing

slag

100

good abrasion, metal to metal wear at high temperatures

high speed steel

100

removes metal by gouging or grinding

abrasion

200

mode of metal transfer that runs between 22 and 26 volts

Globular

200

which type of wire-feeder is used with a CP power source

constant speed feeder

200

what is the result of increased wire feed speeds

increased deposition

200

good resistance to impact wear; work hardens; widely used on chutes

austenitic manganese steels

200

pounding, battering type of wear

impact

300

this shielding gas is reactive and the cylinder should be changed when pressure falls to 150 psi. and why does the cylinder need changing at this pressure rating?

Carbon dioxide. the bottom two thirds is liquid, if drawn out could freeze regulators

300

what does inductance help manage

How long it takes for slope to peak

300

primary cause of incomplete penetration

insufficient current

300

the hardest hard-surfacing material, most abrasion resistance, poor impact resistance due to extreme hardness

tungsten carbides

300

gouging type of wear that washes away or grooves the metal surface

erosion

400

what gas mixture is sometimes used with FCAW. and. what causes spatter with CO2

argon/CO2 mix is sometimes used

cathode jet is responsible for spatter with CO2

400

what will increases in arc length produce

decrease in the burn off rate

400

what component can be checked to control porosity

make sure the wire is centered in the nozzle

400

retains hardness at elevated temperatures, often  used on seal rings

nickel-chromium alloys

400

wear that pits, perforates and eventually dissolves metal parts

Corrosion

500

this mode of metal transfer uses slope to limit current output

short-circuit transfer

500

what is the unique feature of constant voltage power sources in regards to arc length

self-correcting arc length

500

which variable category does wire stick-out fall under

secondary adjustable

500

good resistance to corrosion and metal to metal wear

copper alloys (not on test)

500

exposing metal parts to rapid heating and cooling cycles

thermal shock

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