Safety
Who is responsible for the use and care of personal protective equipment and for reporting any damage?
The employee
What is the purpose of an “SOS” work instruction?
To define, document, and standardize the specific steps of a production process. Its purpose is to ensure quality, safety, and efficiency in the performance of repetitive tasks.
Under which automotive industry standard is PVL's Quality Management System certified?
IATF 16949:2016
What should be at the heart of our excellence system?
The workstation in production area: This is where added value is created for the customer
This standard establishes environmental requirements designed to protect the environment while responding in a balanced manner to socioeconomic needs.
ISO 14001
How many pictograms are there for identifying and communicating the hazards and risks associated with chemical substances?
9: Explosive, Flammable, Oxidizing, Corrosive, Gas under pressure, Health hazard, Toxic, Irritant, Environmental hazard
What is a Poka-Yoke, and what is it used for?
An error-proofing device that detects and prevents the production of non-conforming products.
Which are the 6 Quality Basics?
1. Product Respect
2. Poka-Yoke
3. First-Part OK
4. Self-Inspection and Final Inspection
5. Handling of Non-Conformities and Unusual Situations
6. Standard Observation
What are the three steps you should follow when training someone else in a task?
1. I do it and show you
2. We do it
3. You do it and I give you feedback
What is an environmental impact?
It refers to the change, alteration, or impact that an organization's activities have on the environment. It can be positive or negative.
What are the different types of fires, and what are their characteristics?
Class A: Fires involving ordinary materials (wood, paper, plastic, fabric, cardboard, etc.)
Class B: Fires involving flammable and combustible liquids and gases
Class C: Fires involving live electrical equipment and installations
Class D: Fires involving metals
Class K: Kitchen fires (vegetable oil, fats)
What is a master part used for in a manufacturing process?
To compare other parts with the reference part and verify that they meet quality standards (acceptable limits for appearance, color, shape, and functionality)
What is the Reaction Plan?
Series of established steps for addressing abnormalities or nonconformities detected in products or process
Who is involved in Autonomous Maintenance, and what color of visual cues do they use?
Production Operator (blue)
Maintenance (orange)
What are the 3 Rs?
“Reduce, Reuse, and Recycle”
What does each color on safety signs mean?
Yellow - Caution
Red - Prohibited
Blue - Mandatory
Green - Information
What is the purpose of releasing the first part in a production process?
Verify that the process and the part meet the standards before starting production
What is the 2-4 rule?
2 defects in a row or 4 defects in an hour: I must notify my team lead or Supervisor
What are the 5S?
Select, Sort, Shine, Standardize, Sustain.
What is an environmental aspect?
It is any element resulting from an organization's activities, products, or services that interacts with the environment
Some safety devices on machinery and equipment:
Safety guard, sensor curtain, two-hand control panel, and emergency stop
What documents are in the blue folder?
Flowchart, SOS Work Instruction, Packaging Standard, Inspection Route
When should the process be approved?
At the start of production, during mold changes, after a restart, following any machine maintenance that could affect the product or process, in the event of equipment failure, etc.
What is QRQC (Quick Response Quality Control) used for?
To quickly identify a problem, analyze its root cause, implement corrective actions and verify their effectiveness, reduce downtime, and prevent future defects.
Give two examples of hazardous waste and two examples of non-hazardous waste
Hazardous waste: Contaminated rags, filters, and absorbents. Used oil or chemicals, used batteries.
Non-hazardous waste: paper, wood, plastics, glass, metals