i-QUALITY
What does I quality mean to you ?
Everyone owns the quality
What are common quality losses from your operation area?
1.Consumer complaints
2.Finished Product Hold for Quality Defects
3.Raw Material Quarantine/Hold for Quality Defects
4.Over pack and Yield
5.Rework and Reprocessing
6. Scrap - Broke
Process control includes, _____, control charts, Proficy alarms and control strategies.
centerlines
You have quality near miss on your lines or machines. What system do you have to capture the quality near miss
Quality alert
There is no tolerance for falsification of documents
T/F
True
What is the system 1 on I -quality program?
Leadership
DOUBLE JEOPARDY !!!
What are some examples of losses related to Initiative Delivery?
All of the above
What do you call " quality system failure" that causes >250K losses to the company and create consumer safety and legal concerns ?
SQI = significant quality incidents
Explain how you find the control strategy on your lines or machine?
Proficy link or L drive
What are the key methods to drive out losses related to change over QRL
How Quality is tied into O-TSR?
Money !
_______ Form is needed for the ______SPOC to begin an investigation into Mate a material defect.
A completed Raw Material Complaint
Material system
DOUBLE JEOPARDY !!!!
What is the name of the system that your PP or PE evaluate on a weekly with you at shift change meeting?
Finished product quality (FPQ) health check
If quality is out of control, what system do you refer to in order to make the CL move?
Control strategy
_________ are system failures that are caught early and prevented a loss.
Quality Alert
How many systems are there on I -quality program? What system do you represent?
8 systems, 5 from making and 6 from packaging and labeling
After a change over, you do a Sheet Count Quality Check. When you entered the value in Proficy, there are no specifications for Sheet count. what do you have to do?
You should stop line and not run until Sheet count is verified with Leadership/QA.
6W2H, y-y
DOUBLE JEOPARDY !!!
Following standards is critical in GMP. Name several examples of standards we use on the operation floor
SOPs, CO check list, start up CBA, control strategies
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The 4 classifications of Quality Incidents are Inadvertent Shipment and Damage/Degradation after shipment, and _____ and _____
Contamination, inappropriate release
DOUBLE JEOPARDY !!!
Tell me where you can find WQA and OX plant policy?
Link on Oxnet Q section
Tell me top 3 CC focus area that OX is working on
Missing perf, Contamination, Odor, Product stuck together due to too much tail seal glue
If you find the quality defects from poly materials that you just receive, what are steps that you need to take?
fill out Raw material complaint form and give it to your PP or SPOC
What is the first thing we typically do when you start your shift? _______
Several hours later after you begin your shift , you find that there will be a massive overhead blow down. What will be your actions?
Quality trigger list
1. Escalate Quality risk on trigger list
2. Clear the products from the accumulator, packing loop
3. Keep vigilant about the SOC issues
What are names of tools required to close out QI? These tools are important in terms of identifying the root causes and thus preventing the re- occurrence.
6W2H and Y-Y