Basic Principles of Quality
Quality Costs
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Acronyms
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100

a formalized system that documents processes, procedures, and responsibilities for achieving quality policies and objectives.

(QMS) Quality Management System

100

The four categories of costs associated with product quality costs are?

Prevention, Appraisal, Internal Failure and External Failure

100

QA and QC stands for

Quality Assurance and Quality Control

100

Name one element of LEAN

Lean manufacturing can help businesses:

  • Reduce waste: By identifying and eliminating anything that customers don't value or are willing to pay for. This includes poorly made products, waiting time, and unnecessary transportation. 




     


  • Improve quality: By limiting items made with the wrong materials or incorrect wiring. 
  • Reduce costs: By cutting operating costs and inventory costs. 
  • Improve customer satisfaction: By reducing lead times and response times to customers. 
  • Improve supply chain management: By creating improved continuity in supply chain management. 




     
100

What is your Job?

example, "inspect and product finish product while upholding our quality standards"

200

What are 3 benefits to QMS?

Defining, improving, and controlling processes

Reducing waste

Preventing mistakes

200

What is an example of an external failure cost?

Customer complaints

Material Returns


200

Who defines Quality?

The customer

200

What does the acronym SCAR mean?

 Supplier Corrective Action Request

200

What is our Quality Manual?

Explains organization, policies, and objectives

300

most recognized and implemented quality management system standard in the world.

ISO 9001

300

What are prevention costs

These are the costs incurred to prevent defects from occurring in the first place. They focus on ensuring processes are set up correctly to produce high-quality outputs. Examples include:

  • Training employees in quality practices.
  • Developing and implementing a quality management system
300

Name one of our guiding values.

Honesty, integrity, continuous improvement

300

What are the 5 steps of Six Sigma

Define, Measure, Analyze, Improve, and Control.

300

Name one key element of Quality Culture

Continuous improvement, complaint management, release of products and services, supplier management, traceability, empowering the customer, process controls, team member involvement, ...

400

The goals are to determine the effectiveness and efficiency of each process toward its objectives, to communicate these findings to the team, and to develop new best practices and processes based on the data collected

Goals of an audit

400

What are appraisal costs?

These are the costs associated with evaluating and checking products or services to ensure they meet quality standards. 

ex. audits, equipment calibration

400

Why is monitoring and measuring important?

We make decisions based on the data (KPI)

400

What does the acronym PDCA mean?

(Plan-Do-Check-Act)

400

What does Process not the Person mean?

to focus on improving processes rather than blaming people for mistakes.

500

What are the 7 principles of Quality Management?

What are the 7 principles of Quality Management?

1. Customer Focus

2. Leadership

3. People Engagement

4. Process Approach

5. Continuous Improvement

6. Evidence Based Decision Making

7. Relationship Management

500

Name an internal quality cost

These are costs associated with defects that are identified before the product reaches the customer. They encompass the costs of addressing these defects internally. Examples include:

  • Reworking or repairing defective products.
  • Scrapping defective products.
  • Downtime due to quality issues.
500

Why do we uphold our quality standards?

to satisfy customer expectations and continue to be a Trusted Partner.

500

What does Quality mean to you?

example, getting it right the first time, degree of excellence...

500

What are extrinsic particulates?

Come from outside of the normal manufacturing process, such as insect parts, dust, fibers, paint, or hair. Extrinsic particles are a greater risk for microbial contamination and introducing endotoxins into a solution.

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