GDP
ROOT CAUSE & CAPA
AUDIT READINESS
DEFECT DETECTION
MATERIAL & PRODUCT CONTROL
100
This is the preferred method for correcting a documentation error

What is a single line-through, initial and date? 

100

This tool repeatedly asks "Why?" to find the underlying cause.

What is the 5 Whys?

100

Auditors rely on this to support findings.

What is objective evidence?

100

A defect found before shipment.

What is an internal defect?

100

This process ensures materials from one job are removed before the next job begins.

What is Line Clearance?

200

These ink colors are the only GMP compliant colors.

What is blue or black 

200

Retraining is generally considered this type of CAPA.

What is a weak CAPA?

200

If an auditor requests a record, employees should provide this.

What is the current approved document?

200

A defect found by the customer.

What is a customer complaint?

200

This information must always be visible on material status labels.

What is job number and status identification?

300

This should never be used on GMP documentation.

What is white-out or correction fluid? 

300

A process change that physically prevents operator error is an example of this.

What is a strong CAPA?

300

This demonstrates material status on the production floor.

What is proper labeling and identification?

300

Bent inserts are found in the center of a tray. What should occur?

What is segregation and investigation?

300

Inserts, cartons, and labels should be checked against this before use.

What is the customer specification or job ticket?

400

ALCOA+ principles are used to ensure this.

What is Data Integrity?

400

This verifies that a CAPA actually solved the problem.

What is an Effectiveness Verification?

400

The phrase "I think" should be replaced with this.

What is, "Let me verify and provide the correct information"?

400

This tool confirms barcode readability.

What is a barcode scanner?

400

Mixing two customer lots of inserts together creates this significant risk.

What is a product mix/admix risk?

500

A production record contains a blank field because the activity was not applicable. What should have been entered?

What is "N/A"

500

Operators skip verifications because forms are difficult to complete. What is the likely root cause?

What is a process/system issue?

500

An auditor discovers an unlabeled container.

What is a potential GMP compliance finding?

500

Which defect carries the greatest risk: cosmetic scratch, bent corner, or incorrect component?

What is an incorrect component?

500

During production, an unlabeled pallet of packed trays is discovered. What action should be taken?

What is place the material on hold and investigate its identity and status?

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