Blending
Standards
Packaging
Process
Products
100
These are the minimum checks required to initiate a blend.
What is - closed valves, heating off, zeroed load cells, tank is empty, tank capacity versus card, previous product in tank, raw material availability & shelf life
100
The ISO standard that covers Automotive PPAP products in Warminster
What is TS 16949
100
The number of "sets" that can be printed at the same time
What is one set
100
The status of a material that has been received at the plant, but is still under inspection by QC
What is quarantine
100
Products such as X320 and CT320 supply these customers
What is wind energy
200
These products are made in blend A and require dedicated tanks, packaging lines, and pumps. There is an annual audit and no process or material can be changed without approval from this body.
What is FM (Anvol)
200
The standard controlled document (work instruction) that defines our process risks for a PPAP product and key processes
What is a PFMEA
200
The maximum allowable width for a dent on a drum
What is one inch
200
This what is required to record on "white" raw material drum labels
What is the last weight
200
This product can be packaged into two different "brand names"
What is Transynd: Allison Transynd, Autran Syn
300
The addition of raw materials should be made within this tolerance limit
What is What is +/- 3%
300
The system or process that defines "What to do when something goes wrong"
What is a control plan
300
A packaging run starts at 9:30 am, with one operator. There is a shift change, and the run continues until 7pm. This is the number of samples collected at a minimum.
What are a min of 3- Point of fill (Start, Break, End)
300
The water phase for 6510BF is made and we are short raw material and have to cut back the blend. Part of the water phase will need to be binned off and saved for the next blend which is the same day. The bin can be placed in what area.
What is the NCMR cage, and placed under NCMR
300
Cleanliness is important for Wind Energy products. The there are two levels for particle count listed as specifications for blending and packaging cards. The particle count specification required to begin packaging is also know as this.
What is the internal specification. Not listed on CoA
400
The requirement prior to addition of previously opened bags or super- sacks prior to addition to a blend (HINT NOT AN HSSE ANSWER)
What is verify weight (pre-weigh).
400
A scale is being used to weigh materials for a blend, this is the requirement for the operator to proceed with using the equipment.
What is the calibration label
400
This is the frequency of inspection required for standard packaging units, when a failure has NOT been noted for a run.
What is every 10 units
400
The requirements to begin packaging a product are specific to theses following requirements.
What is QC signed blend card (and or Quarantined pack Cards), AND approved point of fill
400
If CT320 was last blended, what product could safely follow the blend WITHOUT a QC rinse
What is A320, A460, X320 X460
500
After blending a Brayco 756 a QC rinse would NOT be required when blending this product
What is Brayco 783
500
The process required to change a raw material supplier, packaging type or blending process for a PFPE or ASP product
What is requalification
500
These are the fit for use checks required for a bin prior to filling.
What is a clean dry interior, no leaking, no damaged frame, working valve
500
Storage tanks temperatures are verified at this minimum frequency.
What is daily
500
All of the SAF products are covered under a PPAP with the exception of this product.
What is SAF XO
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