Hazards
Where are environmental risks inputted and tracked in the RPB?
SHN Tool!
Who should you call when a large amount of hazardous liquid goes down the drain?
The Shift Engineer!
What PPE is required when handling hazardous chemicals and substances in the RPB?
-Safety glasses
-Orange chemical resistant gloves
-Dust mask for ACP
-Green suit if necessary
NAME THAT HAZARD!: 100
Skull & Crossbones: Acute toxicity (severe)
What does VPO stand for?
Voyager Plant Optimization
Where can you find a map of potential hazards in your process area?
5S Board
Where can you find a log of all chemicals within the RPB?
In the MSDS--3E portal and in the chemical log binder in the 5th floor office
Where are filled chemical totes stored in the RPB? Where are empty totes stored?
-Filled chemical totes are stored in the 1st floor CIP
room on top of containments
-Empty chemical totes THAT HAVE BEEN RINSED are stored outside the 1st floor garage door
NAME THAT HAZARD!: 200
Environment: Aquatic Toxcicity
What is Anheuser-Busch's purpose and dream statement?
To Dream Big and to Create a Future with More Cheers!
While walking on the 2nd floor, you notice a mysterious cloudy liquid coming from a pipe. Before you write an SHN, what are some ways you would temporarily mitigate the hazard?
-Red Danger Tape & Barricade Sign
-Yellow Caution Tape & Barricade Sign
-Put out cones
How do we assure that by-products are properly disposed of within the RPB?
By separating our waste into their proper designated bins and ensuring that those bins are free of damage.
Triple rinse and put a triple rinse sticker on the container
NAME THAT HAZARD!: 300
Flame Over Circle: Oxidizers, gazes, liquids, and solids
What pillar is the 'foundation' and what is the 'roof' of the VPO House?
Foundation: People
What is an SDS sheet?
They are information sheets supplied by manufacturers or distributors of chemical materials. These sheets are maintained by the 3E Versik Company, and they can be obtained on the RPB home page.
What is the barrelage of 2% Caustic that is allowed to go down the drain before we call the Shift Engineer to warn BERS? How many BBL's of Syrup?
-30 BBL's/1 Hr of Caustic
-10 BBL's/1 Hr of Syrup
What is a secondary containment? Where are they located in the RPB?
A secondary containment is a vessel specifically used to contain leaks and spills before they reach drains or harm people. They are able to hold the entire volume of liquid inside the vessels resting on top of them.
They are located on the 1st floor under ALL chemical jugs, totes, and barrels.
NAME THAT HAZARD!: 400
Name all 7 of the VPO Pillars!
Safety, Quality, Environment, People, Maintenance, Logistics, & Management
Every chemical material in each facility must be reviewed and approved prior to its purchase by the ES Department based on what factors?
What is the difference between an environmental accident and an environmental incident?
An environmental accident is discrete occurrence whereby a spill or release of a (e.g. hazardous, toxic or organic) substance that adversely impacts the environment.
An environmental incident is a discrete occurrence that could have lead to a spill or release of a (e.g. hazardous, toxic or organic) substance that adversely impacts the environment but such a spill or release did not occur.
Bonus: Which requires an SHN?
You discover a tote filled with liquid on the 1st floor by the elevator. In order to find out what it contains, where do you look? What information would it tell you?
You would look on the label sticker! It would tell you the contents, the manufacturer, signal word, hazard statement, and relevant pictograms.
NAME THAT HAZARD!: 500
What are the 4 root cause eliminating action categories when conducting a 5 Why report?
-Tools
-Machine Modification
-Skills
-Routines (modular overhaul)