Cleanliness
Inspection & Images
Torque
Loctite
Best Practice Reminders
Acronyms
100
What requires the filtration of particles as small as 5 microns.
What are hydraulic systems?
100
What does this image represent?
What is Poor Rig etiquette?
100
How many ft/lbs is this torque wrench set to?
76 ft/lbs
100
Loctite 242 (blue) is used for this application.
What is a threadlocker for fasteners (nuts & bolts)
100
Start a fastener ____ __ ____.
What is finish a fastener
100
QA
Quality Assurance
200
Hydraulic contamination includes ______, liquids, and gasses?
What are solids?
200
True or False: There should be a gap between the hose and the fitting when properly crimped.
False: The fitting should be crimped tightly to the hose.
200
ALL fasteners must be marked with a red ___ ___ ___ on the bolt and mating surface for torque confirmation and tamper evidence.
connecting paint mark
200
Loctite 567 (white) is used for this application.
What is a thread sealant for all systems except hydraulic?
200
If it's difficult, something is ____ __ __ ___ __ ___ ___.
wrong or you have the wrong tool.
200
FOD
Foreign Object Debris
300
Complete this essential prep action to ensure that threaded holes are clear of foreign object debris.
What is tap all threaded holes?
300
A complete part inspection includes;
1. Confirming the correct part & make, 2. Cleaning corrosion & FOD from gasket surfaces and inside of manifolds. and 3. Removing _________ once the part is installed.
What is the GRN label?
300
–ALL Hose fittings and adapters must be marked with a green connecting paint mark on the fitting, adapter, and mating surface for____ _____ __ _____ _____.
torque confimation and tamper evidence.
300
Loctite 569 (red) is used for this application.
What is a thread sealant for hydraulic system fittings?
300
Always use correct tooling to prevent _____
what is damage?
300
5S
Sort, Straighten, Shine, Standardize & Sustain
400
True or False: You can blow 3 plugs through a pipe at the same time to make sure everything comes out.
False: Only blow one plug at a time. One plug in, One plug out.
400
Confirm that ______ have an appropriate pressure rating during the part inspection.
What are hoses?
400
For parts that are fastened with more than one bolt, torque fasteners _______ and _______.
Sequentially and incrementally. 
400
Loctite 8008 (brown) Anti-seize is used for this application.
what is prevention of corrosion and seizing on pins without central lube, and prevention of galling, corrosion, and seizing on bolts per technical drawing direction
400
ALL bolts installed should be grade ___ or better
What is 8
400
STAR
Stop , Think, Ask & Report
500
5S is an essential workplace cleanliness practics and includes: Sort, Straighten, Shine, Standardize, and _____.
Sustain: Make 5S a way of life by forming the habit of always following the first four S’s
500
Rejected parts require an issue log and disposition to what location?
What is the rejected parts quarantine rack? Remember to include an issue ID!
500
O-ring faced hose fittings are torqued using this method.
What is Flats From Wrench Resistance? FFWR
500
NLGI 00, 000, and 2 Grease is used for this application and when should it be applied by assemblers?
What is central lube lubrication of moving parts and should be applied by assemblers to pre-grease all central lube pivot points
500
Why is it important to tighten bolts properly?
What is safety & quality?
500
FFWR
Flats From Wrench Resistance